ENGINEER
M/S HINDUJA FOUNDRIES LIMITED
Total years of experience :28 years, 9 Months
• Design of mandrel and inspection gauges for star rear hub and reduced the rejection from 7% to 1.
• Handling of customers without the supervision of top management (DGM).
• Reduced the rejection FDR and CER and filed failures by changing the gating system and saved 10 crore per annum.
• Analyzed the root cause for wall variation at M/S Unimech Ind, down the rejection from 6% to 0.
• Increased the fettling tonnage from 60 to 100 tones per contractor per month by trained the fettling workmen.
• As a core shop Quality control in-charge and reduced cores wastage from 10% to 5% and reduced rejection from 2% to 0.5% by correcting the tooling with the help of pattern shop.
• Resolved two uncontrolled problems (porosity and pouring time) and overcome sudden rejection of batches of production.
• Customer End Rejection analysis, SAP entry and CAPA.
Taking care of final inspection of machined components, Calibration of machining jigs, Lay out inspection of machined components, SOP, Up dation of tool monitoring record, Visiting customers, ISO 9000 Documentation, Modification of jigs when required(based on customer complaints/for improvement), Monitoring new components set up process and in process inspection
➢ Internal auditor for ISO/Ts16949-2008 certified system.
➢ Worked as an In-charge quality, shift in-charge, system in-charge and fettling inspection in-charge.
➢ Coordinator for Ashok Leyland and related machining vendors.
➢ Analysis of casting defects and machining defects.
PROJECTS / TASKS HANDLED: NelCast Ltd:
• PPAP submission and getting approval of sample castings from different customers (ALL, TATA, TATA Cummins)
• Design and inspection of fixtures for Exhaust manifold, spring brackets and carrier housings.
• Design of profile plates
• Attended customer complaints, get acceptance of 1 crore rejected material and also minimized customer irritants.
Sonali Casting pvt Ltd:
• In-charge for quality control, final inspection and physical lab (UT and Brinal Hardness)
• Analyzed and found the root cause of mould crush, reduced the rejection from 14% to 5%, saved 1.5 crore per year.
• Layout Inspection of patterns like Clutch housings, brake drums, brackets and glands.
• Developing machining vendors, follow-up and resolving machining problems
• Member in exporting machined castings to abroad.
• Inward inspection of machined castings and GRN clearance.
Hinduja foundries Ltd:
• Design of mandrel and inspection gauges for star rear hub and reduced the rejection from 7% to 1.
• Handling of customers without the supervision of top management (DGM)
• Reduced the rejection FDR and CER and filed failures by changing the gating system and saved 10 crore per annum.
• Analyzed the root cause for wall variation at M/S Unimech Ind, down the rejection from 6% to 0.
• Increased the fettling tonnage from 60 to 100 tones per contractor per month by trained the fettling workmen.
• As a core shop Quality control in-charge and reduced cores wastage from 10% to 5% and reduced rejection from 2% to 0.5% by correcting the tooling with the help of pattern shop.
• Resolved two uncontrolled problems (porosity and pouring time) and overcome sudden rejection of batches of production.
• Customer End Rejection analysis, SAP entry and CAPA.
DESIRED JOB POFILE: Presently working in M/s Hinduja Foundries (DCU) Ltd as an Engineer quality assurance, I would like to continue in functional areas like manager- quality assurance, quality control and inspection receiving in production/quality/ maintenance industries.
DATE: PLACE: Hyderabad (A.SREENIVASULU)
❖ M/s Sonali Castings Pvt.Ltd. - 4 ½ Years ( 01.06.1999 to 10.01.2004)
• In-charge for quality control, final inspection and physical lab (UT and Brinal Hardness).
• Analyzed and found the root cause of mould crush, reduced the rejection from 14% to 5%, saved 1.5 crore per year.
• Layout Inspection of patterns like Clutch housings, brake drums, brackets and glands.
• Developing machining vendors, follow-up and resolving machining problems
• Member in exporting machined castings to abroad.
• Inward inspection of machined castings and GRN clearance.
❖ M/s Nelcast (P) Ltd -4 years (23-09-1995 to 05-07-1999)
RESPONSIBILITIES: ➢ Visual and Dimensional inspection & preparation of "Check Sheets" for castings.
➢ Maintenance of records, documents and manuals.
• PPAP submission and getting approval of sample castings from different customers (ALL, TATA, TATA Cummins).
• Design and inspection of fixtures for Exhaust manifold, spring brackets and carrier housings.
• Design of profile plates
• Attended customer complaints, get acceptance of 1 crore rejected material and also minimized customer irritants.
Diploma in Automobile Engineering. State board of Technical Education and training/S V University Govt. Polytechnic Anantapur 2004 72 SOFT AND TECHINCAL SKILLS:
Qualification Board/University School/college Year %age SSC State board of Secondary Education ZPP High School, Gundemadakala 1990 61.2
1. PGDCA (COMPUTER APPLICATIONS), 2. Msc NASTRAN 3. QA/QC and Quality Management System