ASHISH MODI

Shutdown Planning Engineer-Independently looking after all T&I planning activities of Refinery Units- Distillation Units, FCCU, Hydro Cracker and Lube Base Oil Plant, Sulphur Recovery Units

P&ID, PFD’s, 3D models - Review and suggest changes.
Engineering issues- Acknowledge and resolve in co-ordination with project.
Budget preparation- for power consumption, Lube oil Consumption.
Asset Hierarchy and Equipment tagging in SAP, BOM review
Preparation of maintenance strategy and work flow pattern in SAP.
Preparation and finalization of Maintenance Contractor scope for routine maintenance of refinery units.
Participate in weekly project progress meetings

Working experience in Paraxylene, Sulphur, Hydrotreater & Captive Power plants.
Rotating Equipment- Hands on experience of maintenance of Centrifugal Pumps, Gas turbines, reciprocating compressors (air), Fan and drive turbines.
Static equipments -Hands on experience of maintenance of Shell and tube exchangers, Boilers, column, vessels, reactor, furnace and all type of valves and piping.
 Day to day maintenance- Conduct and participate in daily planning meeting work request receipt and its approval, planning, scheduling and allocation of resources to execute the job,
 Management of Change Orders-MOC-Project feasibility to procurement, erection, commissioning, of minor projects in Paraxylene & CPP.
Contracts- Monitoring and execution of contractual services from PR creation-to Payment.
Annual shutdown/turn around- Planned and executed major shutdown/turn around (more than 10 nos.) in following plants-
a) Paraxylene - CMI i/o line tapings, exchanger cleaning and hydro test
b) CDU-Vacuum transfer line replacement, crude column packing repl.
c) Hydrotreater- Catalyst replacement, heater cleaning
d) FCC- Reactor refractory replacement.
e) Power plant-Boilers- Annual inspection and RLA, burner modification, GT- CI, HGP and MI
MS Project & primavera-Hands on experience of preparing level -3 shutdown plan, CPM & PERT Analysis,
PM&CM schedule, KPI’s- Preparation and implementation of plant wide PM and CM schedule, ensure its compliance. Cost, performance, reliability KPI monitoring and tracking.
MIS reports- Shutdown progress reports, equipment failure reports, daily and monthly maintenance reports.
Annual Budget preparation based on past consumption and next year major shutdown plans.
Equipment Spare & BOM: Spare master spec updation, codification of new spares
SAP PM & MM module- Work order, notification execution and data entry
Coordination: With Inspection, Workshop, Purchase & Stores and Central Maintenance Department

Maintenance of pumps, motors, air compressors, HVAC
Preventive maintenance schedule implementation