asik ali, Assistant manager production and maintenance

asik ali

Assistant manager production and maintenance

AMCO Batteries Limited

Location
India - Chennai
Education
Bachelor's degree, Mechanical Engineer
Experience
15 years, 5 Months

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Work Experience

Total years of experience :15 years, 5 Months

Assistant manager production and maintenance at AMCO Batteries Limited
  • India - Chennai
  • My current job since April 2018

CORE COMPETENCIES

•Plant Operations
•Setting up and managing entire plant operations with a view to achieve business objectives and ensure bottom line profitability.
•Formulating short term / long term budgets & developing business plans for the achievement of these goals.
•Liaising with various government departments and authorities for obtaining various approvals & clearances for seamless plant operations.

•Production Planning & Control
•Planning day-to-day strategies, production schedules along with resource allocation and machine loading for optimum output.
•Minimizing performance bottlenecks for high productivity with maximization of men, material & machine.
•Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same.

•Operations & Maintenance
•Planning and effecting predictive & preventive maintenance schedules of various machineries & equipments to increase machine up time and reliability.
•Proactively identify areas of obstruction/ defects and conducting root cause analysis / failure mode & effect analysis to rectify the equipments.
•Coordinating material / spare parts planning related activities through 2 Bin System, encompassing identification of vendors, requirement specification & offer evaluation.

•Quality Assurance & Process Enhancement
•Taking stringent quality measures including preparation of necessary documents to ensure compliance with ISO standards & customer requirements.
•Identifying scope for
•Planning and implementing technological changes to enhance the operational efficiency.
•Modifications in equipments, process flow, working practices, consumables etc. for controlling & reducing conversion cost per unit produced.
•Implementing 5S concepts for cycle time / cost reduction, entailing identification of opportunities, analysis of data, conducting tests, cost benefit analysis and implementation.

•Man Management
•Recruiting, directing, leading & motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
•Working on succession planning of the workforce, rendering technical guidance to the staff, shift management activities, appraising the member’s performance & providing feedback.

Senor Officer at Exide industries limited
  • India - Chennai
  • June 2013 to April 2018
Assistant Manager at AEGAN Batteries Limited
  • India
  • June 2012 to June 2013
Supervisor Production at TAFE Limited
  • India
  • October 2008 to June 2010
Line coordinator at TATA AUTOCOMP GY Batteries Limited
  • India
  • May 2006 to January 2008

Inspection and Orientation Training Programme

Education

Bachelor's degree, Mechanical Engineer
  • at Annai Velanganni Polytechnic Anguchettypalayam
  • January 2006

First class

High school or equivalent,
  • at Govt. higher secondary school
  • March 2003

First class

Specialties & Skills

Manufacturing
Hydraulics
Plant Maintenance
Pneumatics
Production
ISO 9000
QUALITY
AUDITING
ENGINEERING
INVENTORY MANAGEMENT
LEADERSHIP
MECHANICAL
MICROSOFT WINDOWS 2000