Head of Instrumentation
Sudanese Sugar Co-Assalaya Industry
مجموع سنوات الخبرة :21 years, 7 أشهر
• Managed& coordinated technical guidance in the system of specifications, standards, and procedures concerning all power & Control systems design, construction, maintenance, and operation activities.
• Served as the subject matter expert (SME) & Lead the team for site visit and site survey to our customer's facilities for our projects.
• Managed& coordinated information to high management by preparing short-term and long-term for spare parts forecasts, warehouse& logistics, reports and analyses.
• Performed the development of preventative maintenance routines for all of power generation, distribution, transmission and protection systems.
• Collaborated with the Automation and Digital Strategy team, supporting and following the established technical direction for design and installation of instrumentation, electrical, backup power/control systems, PLC (Alan Bradly, Siemens, Ladder logic, FBD), SCADA (Wonder ware, ABB, WINCC, Delta) BMS Software, DCS PCS7 etc.
• Applied Proactively seeking out for innovative system improvements in electrical work processes considering basic design, equipment layouts, design of documentation for control (PFD, PID, Loop diagram, etc.) and Project cost estimates.
• Prepared and managed a schedule for O &M program considering follow up and troubleshooting issues.
• Prepared technical direction for engineering departments on electrical systems technology, instrumentation, and analysis equipment.
• Directed troubleshooting assistance to juniors and technicians.
• Analysed the business environment need related to Instrument and materials of process plants by applying a feasibility study considering upgrading technologies, optimization and quality assurance.
• Generated reviewing, and approval specifications for electrical equipment, UPS, switch gear, VFDs, MCCs, cables, transformers and fire
Fighting detections including design, drawings, calculations programming and calibration.
• Performed field audits on electrical equipment and installations.
• Attended workshops and Seminars related to the field &Corporation.
• Validated settings and configuration for the E/I devices.
• Provided feasibility and proposals for rehabilitation, modernization, commissions and replacement subjects.
• Evaluated Bids, Venders list, spare parts, consumables and procurement
- Job summarized generally Responsible for field supervision and technical directed over a team of Engineers received administrative and technical direction from General manager GM.
Responsibilities concentrated in electrical and instrumentation construction methodology and applications of E&I techniques included (distribution and service utility systems, monitoring and inspection of on-site electrical installation, testing, commissioning, and leading modernization and rehabilitation team of the sugar factory projects plus Co-generation plant station 13MW/11-33Kv).
• Involved in reviewing and approval of electrical/Instrumentation deliverables
• Produced professional service estimates in accordance with the department standards.
• Prepared the utilities (MCCs panels, cooling system HVAC, Systems Protection, Synchronization panel, switch gears, PLC and SCADA Packages.) which included (technical specifications, data sheets, drawings, single line diagram, program S/W& H/W, process description, installation manual, signal flow diagram, historical records, and I&C).
• Prepared an electrical standards compatible to IEC.
• Lead the rehabilitation& modernization team for cogeneration alternator 13MW, 11KV performed (exciter rewinding, AVR troubles hooted, protection system parameters configured and modified, ABB SCADA developed, MCC panels provided) so more than 175000$ utilized (Assalaya Sugar Co-2014)
• Prepared bids evaluation for spare parts and rehabilitation projects long/short items considered (tech-spec, quality, back experience, availability, reliability, validity& delivery) of the venders lists.
• Lead a team of installations and selection of a strong communication station for the factory site included (repeaters, radio stations, towers, solar station, HMIs, and so on.
• Lead an Indian team work consists of engineers/technicians to install a new modernized set of mill drive gearboxes considering (instrumentation meters, sensors, steam/oil pipelines, and electrical panels.).
• Performed all electrical/instrumentation duties related to co-generation sub-projects such as DM-Plant for boiler water station treatment, BHS bagasse handling system rehabilitation, cooling tower overhauling, air compressor installation, boilers control system modernization.
• Performed the troubleshooting and modernization program of the Plastic Station
ET for diesel maintenance Co)
مهـــندس استشـــاري
, New Halfa Sugar Factory
•Coordinated and supervised all electrical/instrumentation projects included installation, maintenance and development projects of the whole Sugar Factory.
•Investigated modification and approval of the new projects proposals.
•Coordinated equipment rehabilitation& installation activities with other departments.
•Examined equipment performance and provided recommendation.
•Lead a discipline team for power house modernization utilized (VCB switch gear installed, synchronization panel fixed, power factor improvement set, and AVR with PLC. replaced.
•Monitored and followed up the availability and reliability of spare part.
•Provided technical reports to factory manager FM included (Equipment conditions, efficiency, depreciation and productivity.
•Coordinated with financial applications such as RFI, RFQ and billing systems.
•Lead a team works achieved constructions for factory buildings, towers. Schools, hospital, flat, and drinking water station.
•Attended and participated with Siemens experts while they commissioned and modernized (power station, boiler control, centrifugal machines, and steam back pressure turbines.
•Supervised a project for installation of steam stabilization system successfully considering (control valves selectivity, cabling, PID controllers tuning, steam/air pipelines fitting, sensors& transmitters compatibility)
•Supervised the project of installation of Refinery modernization utilized cost, quality and productivity of the project.
•Managed a project for maintenance and overhauling of Diesel generators 1MW, 11KV, 50HZ, resolved excitation issues, load flow distributing equally, and protection system development
• Assigned as project engineer and supervised the following rehabilitation and new projects (Gunied modernization, power station rehabilitation, new boiler control system installation, new steam stabilization station installation, Sugar mill drive rehabilitation. Tow modernized cane scales 100Ton Installation).
• Supervised and coordinated the operation and maintenance of the whole sugar factory during the shift for the first two years when I positioned as shift engineer.
• Supervised installation of BWS batch/ continues centrifugal machines included (inverters controlling, PLC configuring and loading, HMI monitoring and wiring interconnection methods.
Advanced Diploma Certificate Major: Automaton and Control Engineer Grade:1st Class
Postgraduate Diploma Certificate Major: Instrumentation Technology Grade: 1st division
BSc Certificate of Electrical Engineering Grade: 2 Class
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