Instrumentation and Control Section Head
Sonker Bunkering Company
Total years of experience :21 years, 7 Months
Responsibilities:
• Develop Maintenance Strategies, Maintenance objectives, Procedures, and Maintenance KPIs
• Ensure the appropriate Plan for maintenance activities PM, CM and shut down of a wide range of instrument & DCS, ESD, AMS, F&G, and MMS systems in the plant and coordinate these activities with operations and other maintenance teams to ensure reliable functioning of the instrument and control systems and carry out any modifications requested
• Monitor performance of the maintenance staff, interfere when necessary and provide technical advice during troubleshooting and Analyze equipment failures and prepare reports regarding the findings supervise the corrective action of instrument breakdown
• Effectively manage assigned Annual Operation Plan budgets for the I&C discipline.
• Engage and assist in the Continuous improvement, development, and maintenance of the Computerized Maintenance Management System (CMMS).
• Provide day to day instrument support & guidance on maintenance issue to assure that the integrity and reliability of the instrumentation, control, safeguard, condition monitoring, and analysis systems are maintained and fully functional
• Reduced equipment failure, identify the requirements to perform root cause failure analysis and lead / participate in analysis to prevent repeated failures.
• Ensure that work is carried out in accordance with maintenance work procedures and following the work permit systems including risk assessment for the safe execution of maintenance activities
• Carried out in-house training for instrument and control team
• Oversaw required spare parts and ensure safe stock inventory levels for critical instrumentation
ensure availability and Requisition I&C spare parts, tools and test equipment when required.
• participate in alarm management according to IAS 18.2 standards and EEMUA 191 guidelines
• Identify and prepare Management-of-Change activities
Project Description ZOHR GAS downstream onshore plant port said
Responsibilities:
• Witness and verify all Instrument mechanical completion activities performed by the Construction Contractor including approval of punch lists.
• • Prepared instrumentation pre-commissioning and commissioning procedures, maintaining up-to-date commissioning reference documents such as the Pre-commissioning status index and the Commissioning technical database using CCMS software.
• Verified and witnessed all Instrument calibration and mechanical completion activities conducted by the Contractor, approving punch lists as required.
• Executed pre-commissioning, commissioning, and start-up activities for assigned sub-systems, adhering to Cause & Effect, commissioning procedures, and start-up schedules. Implemented and tested subsystems according to project commissioning test sheets / OTP.
• Assisted Vendors with SAT/ Loop testing, functional testing, and commissioning activities.
• Coordinated commissioning work activities with general construction and operations staff.
Organization: Sonker Energy Company
Duration: December 2015 to April 2017
Designation: Instrumentation and Control Engineer (Engineering and Commissioning duty)
Project Description: LPG & GASOIL and Ammonia (Oil and Gas) terminal
• Responsibilities:
• Location: Cairo Sonker office -Egypt and Prague engineering (ILF) office - Czech Republic
• Review and comments on detailed engineering related to design instrumentation and ICSS specifications, drawings submitted by Contractors, and compliance with FEED, Specifications, Codes, and Standards
• Review for drawings/documents instrumentation P&IDs, datasheets, hook-up drawings, Sizing of control valves, orifice plates, Safety Valves and Control system philosophy, DCS and Emergency Control Systems (ESD) Architecture, cause & effect, F&G Architecture, machine monitoring system Bentley Nevada system 3500, Control Room layouts, loop drawings, Instrumentation and ICSS datasheet, Material Requisition and ICSS I/O list
• Vendor drawing review, detail engineering for packages. (Jetty loading arms, BOG Compressors, Custody metering, Tanks Gauging, Utilities, etc.) Specifications, material, datasheets, etc.
• Review/approve the technical bid evaluation for instrumentation and control system (Package PLC -ICSS) F&G system, Telecommunication system, PAGA and CCTV
• Review and approve FAT and SAT procedures and Test producer.
• Participating in HAZOP, SIL assessment, 3-D Model, and design review.
• Witness in oversees packages and Control system Factory Acceptance Tests (FAT)
• Follow up with the EPC contractor on the construction planning and progress on a daily basis.
• Provide on-site inst./control engineering consultation during construction, pre-commissioning & commissioning
Responsible for instrumentation and control construction, Commissioning and maintenance, Review detail Instrumentation construction engineering drawings like (P&ID drawings-Instrument Hook-up Drawings, instrument index, cable schedule, Main Cable Route, Termination Diagrams, Tray layout …)estimate material and manpower requirements
• Configuration, modification and troubleshooting activities for YOKOGAWA DCS system CENTUM VP, ESD system Prosafe -RS and PLC ALLEN BRADLEY ControlLogix5000
• Pre-commissioning, commissioning activities, loop checking and function testing of all field instruments, and control systems to ensure that all instrument checks and tests are conducted prior to the operating,
Assist start-up and operation activities, including troubleshooting and function test of instrument
• Monitor performance of the maintenance staff and interfere when necessary and Provide guidance to the maintenance team, Prepare weekly/ monthly progress reports. Following safe work procedure and work permit systems. Carried out in house training for instrument and control teem
• Maintenance, calibration and repairs smart transmitters, Tank Gauging Systems and control valve sizing, safety valve & CCC Anti Surge Controllers and Bently Nevada Vibration Monitoring System
• Supports Maintenance planning to develop plans and schedules for all the field Instruments and control systems and Create PM Task lists based on Company specifications and CMMS
• Participates in daily meetings with operations and maintenance manager to receive information on problems and provides suggestions and guidance on faults and applicable maintenance procedures
Organization: Petromaint CO. Global maintenance in
Egyptian PROYLENE & POLYPROPYLENE Company (EPPC)
Designation: senior Instruments and Automation Systems Engineer
Project Description: Petrochemical plant
Responsibilities:
• Supervision and Execute all breakdown and day-to-day instrument and automation maintenance activities, routine and non-routine in the plant, and Commissioning of new project and modification activities carried out
• Troubleshooting and programming Siemens (DCS PCS7 v6.0 + PLC simatic S7 300 & S7 400 + SCADA WINCC) and ALLEN BRADLEY ControlLogix5000 software and hardware, industrial communication network and tuning of PID control
• Worked with Machine Monitoring System (MMS) Bently Nevada (3500 series) for Vibration System
Trouble shooting and calibration probe and proximator .Check electronic governors Woodward and gas turbines generators.
• Maintenance and calibration of smart transmitters using HART communicator Control valves (Motorized valve\[AUMA\], on-off valve -Pneumatic globe valve (samson -siemens -fisher- FlowServe-ABB- Metso- Foxboro) pressure safety valves, pressure relief valves - Level( Displacement Level, DP, Ultrasonic- radar) flow meters (vortex, Coriolis, electromagnetic, DP orifice plate- Variable Area - ultrasonic) Temperature (thermocouples, (RTD), Thermostats) Analytic Instrument :( PH meter, Conductivity meter)
• Ensure Spares balance and inventory control for all instruments’ spare parts
• Reporting periodically to Maintenance Manager preparing PM and CM reports.
• effective used of Computerized Maintenance Management System (CMMS) MAXIMO
• Plan and execute Shutdown activities including material and manpower requirements
Programming PLC and SCADA system and management R.O station (4 train) plc Siemens and
Idec plc and SCADA wincc with OPC kepware server
Organization: royal chemical company, Port Said - Egypt
Duration: July 2003 to October 2009
Designation: Senior Instruments and Automation Engineer
Project Description: chemical plant
Automated by PLC&SCADA system
Responsibilities:
Leading a team of six instrument and control engineer and technicians
Responsible for maintenance , commissioning for instrument and control system,
Maintenance, Designs, programming and Troubleshooting of PLC & SCADA/HMI system (Allan Bradley SLC 5/4, PLC5 - Siemens somatic S7 200, S7300) and faults diagnosis.
Maintenance and calibration smart transmitters (flow meters- Level - Temperature -pressure) and control valve , safety valve
Assist Project Manager in identifying the resources required for the new project and monitoring the performance and progress of the works and Preparation of Purchase Orders
Supervised working of Instrumentation and Control Maintenance team ensured all routine maintenance work was being carried in accordance to plan and within time frame.
Strong experience in servo motor, drives, VFD, MCC
monitor and control spares inventory by analyzing the stock level and rate of consumption
Handle contacts with overseas suppliers of materials and spare parts when needed
Work as an electric engineer- Minor Engineering (Oct.2001-Nov.2002) in the Oriental weavers group (10th of Ramadan for spinning industries CO.) And become Responsible for all control and electric corrective and preventive maintenance work (12/2002-5/2003)
Bsc. Of Electrical engineering. General degree: Good (72%).