Lead Manufacturing Process Engineer
LEONI Wiring Systems
Total years of experience :6 years, 0 Months
Manufacturing process engineer in the automotive industry
Process: Ultrasonic Welding and Heat Shrinking operation
• Defining & organizing the production process in accordance with customer requirements and LEONI's work instructions.
• Conduct research, and consider alternative approaches to improve production process performance by applying Lean Manufacturing & GMP.
• Create specifications (SOW) for manufacturing equipment
• Choose & order equipment for ultrasonic welding and heat shrinking, define and order spare parts.
• Constantly attend meetings with international suppliers to discuss engineering-related issues and possible improvements (Schunk, Mecalbi, DSG-Canusa, Raychem, ..)
• Installation, approval, and requalification of all shrinking and welding machines (IQ / OQ / PQ)
• Defining ultrasonic welding parameters, programming weld generators, and approving weld combinations.
• Coordinating and implementing activities for changes in the ultrasonic welding and heat shrinking process in accordance with change management and project management.
• Carry out weekly process audits, and analyse garnered data so as to find out potential betterments in the existing process.
• Draw and develop mechanical designs and detailed drawings using SolidWorks software for required mechanical components and assemblies that meet performance and cost targets
• Prepare for and participate in design review meetings with suppliers.
• Cooperate with the maintenance department to troubleshoot problems and downtime on machines in production.
• Train and guide production staff to ensure adherence to required methods and processes.
• Provide engineering support to the production maintenance team to solve critical/rare problems on equipment.
• Attend and participate in PFMEA, RFMEA & QRQC scheduled meetings.
• Update process documents (work instructions, control instructions).
• Draw up and update machines' documents (Maintenance Plan, Setup Parameters, Auto Maintenace)
I have experienced working part-time as a technical assistant in Teleperformance Tunisia ( Multinational company present in 80 countries with more than 300, 000 employees ) while attending university.
Working language : French
• Answering inquiries about products specification via phone, chat and email.
• Maintaining solid customer relationships by handling their questions and concerns with accuracy and professionalism.
• Providing troubleshooting for various technical issues.
2-year preparatory programme for engineering studies specialized in math and physics + 3-Years Electromechanical engineering studies
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