Calibration Engineer
Saudi Arabian Sensing Solutions Company Limited (SASSCO)
Total years of experience :13 years, 5 Months
Designed, Developed Flow Meter Calibration Facility.
Developed calibration system for data acquisition and sampling based on LabView.
Preparation of work procedure for the testing of Equipment’s as per standard
Handling RFQ and other queries related to flow meter calibration.
Conduct training for technicians as well as the sales team as part of continuous improvement.
R&D in increasing the scope and improving the quality and efficiency of calibration lab
Calibration of Flow, Dimensional, Mass, Torque, Electrical, Pressure, Temperature, Moisture and Sound Level Instruments
Handle site activities and reports
Commissioning and troubleshooting of Flow Meters on site.
Create customized solutions for calibration of measuring instruments at the site
Updating system work procedure and Quality system documents in view of upcoming audits
Review of certificates and Reports as part of Quality Assurance
Calibration of standards and preventive maintenance.
Preparation of work procedure for the testing of Equipment’s as per standard
Coordinate Customer Queries, Laboratory Logistics, Equipment Receiving Records and Dispatch
Supervise and manage calibration laboratory personal to attain maximum output from them with proper time management and technical support.
Planning, Design, and development of new calibration lab based on ISO 17025:2017 for Electrical, Temperature, Dimensional, Torque, and Pressure.
Handled Moisture probe calibration system from GE.
FCRI is the best calibration lab in south asia and it is directy under Ministry of Heavy Industries, India.
I have very strong knowledge and experience in Calibration of Flow Meters, Valve Coefficient testing, maintenance of meters, Preventive Maintenance, installation, repair, troubleshooting, Performance evaluation, calibration of electrical, electronic, pneumatic and microprocessor based control and recording instruments. I am experienced in Lab Management as per ISO 17025. Good Knowledge in ISO 4185, ISO 4064 and other Standards. Report preparation, uncertainty calculations. Personnel Management, customer management.
Responsible for Installation, Operation and Calibration of instruments based on ISO 17025, ISO 4185 and other standards based on the unit under test.
Develops and maintains all preventive maintenance programs
Ensure the maintenance and safety of all machines and equipment
Setting up calibration and testing facility for various field instruments like
Ultrasonic level transmitter, USFM, DPT, Turbine flow meters, Mass flow meters, Venturi meter, Thermal mass flow meter, Orifice plates, PD meters.
Maintains inventory of tools, parts, and supplies to support the laboratory and laboratory operations
Estimating uncertainty in measurement according to NABL 141
Maintain documents and records conforming to ISO 9001
Monitoring the calibration status of in-house equipment’s and keeping the certificates as per ISO 17025 and NABL
Prepare technical write-ups, work procedures conforming to standards, project specification and requirements.
Handle Lectures, Training Programs and demonstrations on flow meter calibration and control valve testing for National & International Training programs (ITEC), Academic Training courses at FCRI.
Schedule, direct, and evaluate maintenance & work assignments and performance
Overall coordination of Laboratory property and equipment maintenance
Design software for general purpose data acquisition in a calibration laboratory.
Instrument Sizing calculations (Control Valves, Relief Valves and Flow Elements)
Oversee development of detailed design drawings including Instrument Plans, Details, Wiring, Loops, and Fabrication Drawings
Ensure assigned departments perform tasks as outlined in Job Instruction
Breakdowns, Quality Specifications, and Standard Operating Practices
Provide communication on departmental expectations, motivates team members, and identifies the opportunity for improvements
Establishes individual goals for team members in alignment with overall organizational goals and performs periodic performance reviews to determine progress
Provide a safe and productive work environment
Participate in the identification and implementation of continuous improvement initiatives
Tracking the daily Vendor wise, Plant wise and Model wise Production.
Review processes and procedures on an on-going basis for quality and production efficiency
Problem solving of supplier quality issues
Work with suppliers on quality issue resolutions, corrective actions and rework instructions as required
Critical inspection of all specialty machined parts.
Monitor all calibrated equipment to maintain the integrity of our readings.
Formulated preventive countermeasures to eliminate the occurrence of major and persistent quality non-conformities, productivity problems, and machine trouble in the production line.
Develop solution to production problems and vendors as required.
Make sure that all the final products correspond to the quality standards.
Understand, analyse and implement according to drawings and specifications
Documenting all reports related to production down time.
Prepare & implement production plans to utilize the overall plant capacities.
Look after to ensure 100% Schedule Adherence.
Flow meters Calibration, Application, Installation effects, Selection for specific applications and Performance/ QR evaluation. Flow Control Techniques, Control Valves and Actuators, Intelligent control valves, Flow Characteristics, Performance Evaluation. Actuators types, selection and testing, Safety Relief valves, Breather valves and Smart transmitters. Study of International Standards and Reports: AGA, API, OIML, ISO etc. for Oil and Gas flow measurement computation, custody transfer and its instrumentation. Custody Transfer flow measurement of Petroleum & Natural Gas, its instrumentation and Auditing/ Validation of flow metering station of custody transfer installations. Noise, Sound Level & Vibration measurement and Analysis Calibration of Auxiliary instruments for flow measurement (Pressure, Temperature, Density, Viscosity, Mass etc.) and Noise Analysis
Got deep knowledge in Industrial Instrumentation, Calibration, Process control, Measurement of Flow, viscosity, temperature, pH, analytical instrumentation, biomedical instrumentation, Telemetry and Remote Control, Opto electonics, Electronics circuit design, Electrical Machines and drives, IC programming languages, microprocessors and micro controllers. Learned about sensors, smoke detectors different control analogy, industrial applications, design, medical instruments like computed tomography scanners, blood glucose monitors electrocardiograph equipment (ecg)
