QA/QC Supervisor (Welding) -QA/QC Department
DAEWOO Engineering & Construction
مجموع سنوات الخبرة :19 years, 11 أشهر
Since Mar' 14 - Till Date with DAEWOO Engineering & Construction, Saudi Arabia as QA/QC Supervisor (Welding) -QA/QC Department
Significant Highlights:
↔ Undertook preparation & review of: • Inspection and Test Plans in compliance with specific contractual scope of work / quality requirements.
• Quality Control Procedures in compliance with specific contractual scope works / quality requirements.
• All applicable Non-destructive Examination Procedures in compliance with codes & contractual specifications.
↔ Track record of preparing as well as reviewing of all applicable welding procedures in compliance with contractual scope of work / piping line class, engineering welding data and industry welding qualification standard like ASME IX, AWS D1.1 and API 1104 in addition applicable construction code like ASME VIII, B31.1, B31.3, B31.4, B31.8 and AWS D1.1 & API 1104.
↔ Accounted for witnessing and approving of welding procedure qualification test in compliance with qualification standard, contractual specification.
↔ Diligently coordinated with project QA/QC Manager for timely arrangement for Quality Control Inspector's interview and approval from the customer or purchaser or owner.
↔ Submitted the Project Quality Assurance Manual file including quality plan, quality assurance procedures, quality control procedures, NDE procedures, engineering welding sheet (both Piping / Structural), welding procedures with procedure qualification records, and applicable work procedures.
↔ Involved in witnessing of Mechanical Testing's, Metallurgical testing and evaluating
↔ Participated in internal and external audits as per the audit schedule in liaison with the Lead Auditor with agreed audit schedule with the project site and suppliers.
↔ Generated internal audit reports.
↔ Quality enhancements: • Improved & developed procedures suit for each job
• Involved more professionals (sub-ordinates) for training programs.
• Conduct regular tool box meeting with site workers & identify the problems & same was rectified which will enhance the quality of the job.
• Reviewed Sub-ordinates & workers job skills at regular interval and find out the competence level.
↔ Reduction in rejection rate: • Repair percentage of RT maintained as less than 1%
• Repetitive work due to improper planning was reduced.
• Welder, Painter & NDT personal qualification was done prior to involve in the job.
Projects Undertaken:
↔ SADARA (Saudi Aramco & DOW chemical's) Tank Farm Project - Mar' 14 - Till date.
Mar' 11 - Dec' 13, Petrol Steel Company Limited, Saudi Arabia as QC Supervisor (Welding) -QA/QC Department (Rotary Group of Company, Singapore) EPC Contractor
Significant Highlights:
↔ Played an imperative role in reviewing of sub-contractor's QAP, ITP and assesses the deliverables to meet customer specifications & requirements.
↔ Accounted for examining sub-contractor's project related work procedures / method statements and QCP, NDT Plan, Weld Maps, WPS, PQR & WPQ as per the code and client specification requirements.
↔ Implemented ISO System & Quality Objectives and participated in QA/QC meeting with client.
↔ Performed stage inspection and obtained job clearance from Client as per the approved QAP, ITP, engineering drawing, codes and client specifications.
↔ Involved in interpretation & assessment of RT Films as per codes requirements, performing & witness the UT, MPT, PT and shootout the repairs.
↔ Conducted stage wise inspection as per approved QAP, preparation of Material Heat Chart as per drawing and handover the final document to the client while fulfilling the requirements.
↔ Worked with material Carbon Steel, Stainless Steel and SS Clad for Low & High Temperature service.
Projects Undertaken:
↔ Refinery Tank Farm - Package 6 (EPC) Project for SATORP (Saudi Aramco & TOTAL Refining Petrochemical Company); Mar' 11 - Mar' 12
↔ Ras Al Khair Aluminium Smelter Project - Mar' 12 - Oct' 12
↔ SADARA (Saudi Aramco & DOW chemical's) MFC project - Oct' 12 - Dec' 13
Sep' 08 - Dec' 10, with Setsco Services Pte Ltd, Singapore.
As Senior Engineering Inspector
↔ Review of contractor's quality manual, inspection test plan, shop drawings, welding procedure specifications, welding procedure qualification records (WPS & PQR), welder performance certificates, NDT procedures, qualification of NDT personnel, work instructions, repair method statement etc.
↔ Review of material mill test certificates and verification of raw materials and welding consumables.
↔ Perform fit-up inspection and monitor all stages of welding.
↔ Perform visual and dimensional inspection.
↔ Witness non-destructive testing such as ultrasonic testing (UT), magnetic particle testing (MT) & liquid penetrant testing (PT) performed by NDT companies.
↔ Witness hydrostatic testing.
↔ Perform visual inspection on surface preparation before painting.
↔ Perform bolts tightening inspection.
↔ Issue non-conformance notice.
↔ Issue inspector's release notice for completed structures.
↔ Prepare of inspection reports.
Aug' 01 - Aug' 08, with Technics Offshore Engineering Pvt Ltd, Singapore.
As QC Inspector
↔ Review of WPS, PQR's and NDT procedures
↔ Confirm the material against the material certificate.
↔ To monitor the Job activities as per Project spec and Procedure.
↔ Controlling the consumables for welding storage / issue / usage.
↔ Inspecting the fit-up to finish weld in each stage.
↔ Monitoring the welder's performance through repairs & controlling
↔ Identifying the root causes of the welding related problems and taking the corrective and preventive actions
↔ Coordinated various NDT activities
↔ Reviewing the completed document package for Pressure Test
Apr' 94 - Aug' 01, with Cethar Vessels Ltd, India.
As Trainee QC Inspector
↔ Trained in the usage and calibration of specific instruments that are used in the shop
↔ Trained in preparing documents like WPS, Procedures and specifications.
↔ Trained in Inspection of Welded joints, Incoming Materials and Inspection during operation.
↔ Trained towards safety in the work environment.
↔ Trained in controlling of documents like drawings, data sheets, etc
Professional Enrichment
Technical Know How: Well versed in MS Windows, MS Office (Excel, word and AutoCAD)
Personal Dossier
Passport No.: H0996120
↔ Pressure Vessel Inspector - API 510 (Certificate No. 41796) in Nov' 11.
↔ Certified Non - Destructive Testing, ASNT Level - II in RT, UT, PT & MPT in Mar' 10. ↔ Shielded Metal Arc Welding (SMAW) - 3G Position Educational Brief
↔ Certified Welding Inspector - AWS (Certificate No. 08061931) in Aug' 08.
↔ Advance Mechanical Refresher Course- (Oct 2007) from Institute of Technical Education (ITE), Singapore.
↔ Skill Evaluation Test Level 2 in Mechanical Technology (Oct 2005) from Institute of Technical Education (ITE), Singapore.
↔ Secondary School (April 1990) from the Board of Secondary Education, Tamil Nadu, India.