Rotating equipment Engineer
Egyptian Maintenance company
Total years of experience :14 years, 10 Months
• Supervise and coordinate repairs, equipment replacements
• Coordinate with the relevant departments the facility or equipment modifications
• Prepare and check maintenance field instructions and procedures
• Supervise the maintenance personnel and manage the external service providers
• Supervise the implementation of these programs in accordance. with plant operations
• Ensure the daily reporting
• Preserve, make reliable and adapt tools to field operation conditions
• Analyze the functional parameters of the facilities
• Anticipate potential problems and predict degraded situations
• Ensure the reliability and consistency of technical information
• Ensure the daily reporting
• Participate in the technical and operational analyses and audits
• Optimize the activities of service providers and assess their performance
• Ensure that the affiliate SE policy, frame of reference are adhered to
• Contribute to improve skills and know-how, experience feedback
All types of Pumps Centrifugal & Reciprocating- for general industry and chemical processes, selection, installation, operation, & Maintenance. Familiar to the wide range of pumps due to the variety of Egyptian Petrochemicals Company machines. Familiar to wide range of failure patters due to variety of fluid handled through four facilities in our plant. Breakdown solution, with action for API pumps. Performing preventive, predictive, corrective and shutdown maintenance plans and programs. Material / Spare Parts Control: RFQ preparation and submitting. Mechanical Design, Drafting, Material selection and Manufacturing for fewer costs with higher performance: Casting, Machining, Welding … etc. Construct maintenance scheduling for Plant shutdown. Commissioning for mechanical modification as predesigned with technical engineering support. Perform necessary modifications for pump rerating based on operation requirements. Reviewing technical tenders and performing proposals reviews for technical bids and performing offer reviewing for proposals, get notes, contact suppliers, and modify according to latest standards requirements. Leading a team of Foremen and Coworkers in performing planned maintenance with safety manners. All types of Pumps, Mechanical Seals, Bearings: Design Calculations, Selection & Installation. For Example of pump manufacturer :( Nikkiso, Durco, Flow Serve, ITT.Goulds, Byron Jackson, Sundyne …etc.) Examples of Mechanical Seals Manufacturer: (John Crane, EG&G SEALOL, DuraSeal, flutein…etc.)Examples of positive pumps for dosing and metering applications: (LEWA, Dosapro-Milton Roy, Pulsafeeder, OMG, OBL Grundfos…etc.) and positive pumps for industry solutions Examples (screw pumps, plunger pumps, lube pumps, Melt pumps…) Example of manufacturers (seepex, Waukesha…) Perform necessary modifications sketches for pump spare parts to meet required operating parameters and reduce failure Redundancy. Prepare and review spare parts drawing using CAD software prior to issuing final drawings to workshop. Simplify spare parts designs to meet the machining capability for old fashioned conventional lathe, milling machines. Follow up work shop for spare parts manufacturing process according to time plans. Perform quality control inspection and see how parts meets required dimensions within specified tolerances, surface finish, run out ( for shaft), etc. … prior to installation. Ensure material compatibly with fluid handled to sustain chemical attack specially working in Petrochemicals Facility. Prepare full detailed report sheet for the modification done and the feedback of this modification and keep a copy in machine life book. Schedule daily workload and generate work schedule plan for desired maintenance preventive plan.
Follow up with vibration analysis department for routine measurements to monitor any fault and predict its severity. Prepare requisitions for the issue of correct material for parts during RFQ process and contact OEM for
alternatives available to keep machine reliable. Initiate and develop specific mechanical repair procedures and work instructions for each pump with the necessary man power involved each. Supervise work execution and carrying out mechanical routine jobs, troubleshooting to mechanical and hydraulic problems.
Perform monthly updates for pump history including work done, spare parts used ( whether OEM or internally replicated), man power involved, vibration analysis sheets with values and curves, measurements, work procedure, type of faults, photos during dismantling, and root cause analysis sheet report.
Coach and guide group of highly qualified trained foreman and technicians to perform job done Ensure sufficient and suitable resources and equipment are available to complete all mechanical repair work. Ensure good communication between technicians to gain others experience and enrich group knowledge.
Auditing unsafe acts and ensures work is carried out in accordance with HSE policies.
(General Administration of planning and follow-up)
• Quality control and Production following up.
• Technical support & maintenance observation.
• Observing the maintenance plan applied and participating in putting it.
• Analyzing the failure losses in time and its effect on the productivity.
• Production effectiveness measures by breakdown analysis & Overall Equipment Effectiveness (OEE)
• Maximize the utilization of the available raw materials and production resources
o Xervon : ( A company from ThyssenKrupp )
o Project : PDH/PP(propane dehydrogenation and polypropylene plant) Project in Port said
o Owner : Egyptian Propylene & Polypropylene Company (EPPC).
o The Consult : Enppi.
o The Main Contractor : UHDE.
o Position : QC engineer
o Responsibilities:
• Inspection for welded pipe lines using PT & MT methods
• Dealing with large amount of technicians and helpers.
• Working under high pressure due to the large amount of work with the least amount of time
• Working under inspection of foreign experts in UHDE & ENPPI companies.
