Production Engineer
Falcon
مجموع سنوات الخبرة :6 years, 5 أشهر
Making Processes Mapping and Failure Mode and Effects Analysis (FMEA) to
new orders.
Design of Experiments (DOE) to study working methods and select best
working method.
Time Study calculating processes time, Cycle time, Lead time, Ideal time.
Skill Matrix calculating efficiency and quality percentage for each worker on
every processes and send to (GM) to determine annual increment.
Motion Study increasing processes production rate and decreasing processes
time by recording video to processes and analysis the video.
Design flow chart layout, processes sequence, machine needs, handling
methods.
Calculating Overall Equipment Effectiveness (OEE).
Conduct Measurement System Analysis (MSA) to quality inspectors.
Conduct root cause analysis using Cause & Effect Diagram, Control Charts,
Pareto chart.
Calculating sigma level.
Evaluation new worker efficiency and quality percent and send report for (GM)
to determine salary.
Calculating production target, Balance plan between production lines.
Decreasing wastes, applying 5S methods.
Initializing work instructions production processes (SOPs).
Monitoring actual production to processes and lines and total inputs.
Controlling production input and output.
Planning layout to production lines.
Preparing production order by workers number, machines number and it types, processes sequence.
Production loading plan with make balance between lines.
Calculating productivity to production lines.
Observation and remediation bottlenecks and downtimes in production line.
Making time study and skill matrix and motion study.
Ensuring quality processes matching work instruction.
Making quality reports and conducting root cause analysis.
Assessment new workers based on quality, productivity.
Flowing production operations by SCADA System and Operations Control
Center.
Roasting green coffee beans and grinding it with specific quality criteria.
Make production line working by Utilizing 90% at least.
Flow production plane and make preventive maintenance plane and flowing
production workers and technicians.