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Batoor Khan, Production Engineer – Heavy Fabrication & Tankers

Batoor Khan

Production Engineer – Heavy Fabrication & Tankers·Al Mutlak Metal Industries

Saudi Arabia

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 3 years, 4 months

Production Engineer – Heavy Fabrication & Tankers

January 2026 - Present

Al Mutlak Metal Industries

Jeddah, Saudi Arabia

January 2026 - Present

• Lead daily production planning and shop-floor execution for heavy-duty trailers and tankers, optimizing the utilization of CNC plasma, bending, and specialized welding workstations.
• Translate complex 3D engineering designs into standardized manufacturing workflows, developing detailed BOMs, cutting plans, and welding sequences to minimize rework.
• Implement capacity planning and man-hour tracking, successfully increasing production throughput and reducing overall project lead times by 10%.
• Coordinate closely with procurement to ensure Just-In-Time (JIT) availability of steel plates, structural members, and welding consumables, eliminating costly assembly line stoppages.
• Enforce rigorous fabrication quality control (AWS D1.1, ASME), collaborating with QA teams for dimensional inspections and NDT to meet KSA municipal and Oil & Gas standards.
• Champion Lean Manufacturing and 5S initiatives across the fabrication floor, driving a 15% reduction in material waste and enhancing overall workplace safety.
Company industry:
Industrial Production

Production & Manufacturing Engineer

January 2025 - December 2025

Wasit Saudi Corp

Riyadh, Saudi Arabia

January 2025 - December 2025

• Managed the end-to-end manufacturing and assembly lifecycle for large-scale urban infrastructure and playground equipment (e.g., Green Riyadh Program, King Abdullah International Gardens (KAIG)).
• Bridged the gap between mechanical design and production, generating comprehensive Standard Operating Procedures (SOPs) and assembly instructions from AutoCAD/SolidWorks models.
• Supervised fabrication, surface treatment (powder coating/galvanizing), and final mechanical assembly processes, ensuring strict adherence to international structural and safety standards.
• Directed preventive and predictive maintenance schedules for manufacturing machinery and assembly tools, drastically minimizing unplanned downtime.
• Resolved daily production bottlenecks through rapid Root Cause Analysis (RCA) on mechanical and assembly issues, keeping high-profile mega-projects 100% on schedule and within budget.
Company industry:
Manufacturing

Asset Integrity & Quality Engineer

January 2024 - October 2024

SOFTOO Pvt. Ltd

Islamabad, Pakistan •Hybrid

January 2024 - October 2024

• Monitored asset integrity and manufacturing compliance for multi-million-dollar Oil & Gas production facilities, achieving a 99% adherence rate to strict ASME standards.
• Streamlined hydrotest planning by overseeing P&ID and isometric drawing reviews in AutoCAD, slashing package approval and production hold-up times by 20%.
• Validated material and weld integrity through advanced NDT, PMI, and ASME (B16.5, B16.47, B16.34) inspections across 25+ major pipeline and facility systems.
• Led integrity reviews for Post Weld Heat Treatment (PWHT) and fit-up activities during production phases, reducing failure risks and extending service intervals by 15%.
Company industry:
Oil & Gas

Project & Installation Engineer – HVAC Systems

November 2022 - June 2023

Sabro Technologies Pvt. Ltd

Islamabad, Pakistan

November 2022 - June 2023

• Supervised end-to-end installation and commissioning of industrial HVAC systems (Chillers, AHUs, FCUs, Screw Chillers) for GMP-certified pharmaceutical and commercial facilities.
• Directed HVAC/MEP material logistics and handling, achieving a 15% reduction in material waste and supply chain lead times.
• Executed ductwork and piping networks for high-compliance GMP environments, food/beverage manufacturers, and hospitals, ensuring environmental precision.
• Conducted Testing, Adjusting, and Balancing (TAB) for air/water systems, optimizing energy efficiency and climate control for mission-critical telecommunications and educational sites.
• Engineered and integrated NFPA-compliant fire safety and smoke suppression systems, enhancing safety compliance and operational uptime.
• Integrated BMS, VRF/VRV systems, and smart controls, ensuring high-performance climate regulation and exceeding project quality benchmarks.
• Optimized HVAC design documentation (IFC, shop drawings, as-built, redline) for smart compounds and industrial export projects, reducing design-to-execution cycles by 10%.
• Deployed IoT-enabled HVAC controls and energy management strategies, reducing annual energy costs by up to 18% across commercial portfolios.
Company industry:
Industrial Production

Trainee Production Engineer

February 2022 - May 2022

Pakistan Locomotive Factory

Peshawar, Pakistan

February 2022 - May 2022

• Monitored the fabrication and assembly lines for heavy-duty diesel-electric locomotives (3000 HP) and high capacity freight wagons.
• Applied Lean Six Sigma and time-motion studies to locomotive manufacturing workflows, identifying bottlenecks and optimizing shop-floor production speed.
• Assisted senior engineers in conducting root cause analyses on mechanical failures during production testing, enhancing locomotive reliability.
Company industry:
General Engineering Consultancy

Education

University of Engineering and Technology Peshawar

October 2021

October 2021

Bachelor's degree, Mechanical Engineering

Pakistan

GPA (point): 2.60 out of 4

GPA (point): 2.60 out of 4

During my final year at the university, we designed and fabricated an advanced, fully automatic wall plastering machine, integrating cutting-edge technology to revolutionize the construction process. This innovative machine features a microcomputer-controlled automatic leveling system, ensuring a vertical flatness error of within 2 mm and eliminating the need for manual punching and smoothing.
View attachment

Skills

Bill of Materials
Expert
Bill of Materials
Expert
Primavera P6
Expert
Primavera P6
Expert
Revit MEP Essentials
Expert
Revit MEP Essentials
Expert
AutoCAD
Expert
AutoCAD
Expert
Solidworks
Expert
Solidworks
Expert
Isometric Drawing
Expert
Isometric Drawing
Expert
NAVISWORKS (BIM SOFTWARE)
Expert
NAVISWORKS (BIM SOFTWARE)
Expert
Project Management
Expert
Project Management
Expert
HVAC Design
Expert
HVAC Design
Expert
Duct work
Expert
Duct work
Expert
Lean Six Sigma
Expert
Lean Six Sigma
Expert
Quality inspection
Expert
Quality inspection
Expert
SOLIDWORKS (CAD)
Expert
SOLIDWORKS (CAD)
Expert
Microsoft Excel
Expert
Microsoft Excel
Expert
Autodesk Inventor
Expert
Autodesk Inventor
Expert
Pro-E
Expert
Pro-E
Expert
Darwin
Expert
Darwin
Expert
QUALITY PROCEDURES
Intermediate
QUALITY PROCEDURES
Intermediate
REQUEST FOR INFORMATION RFI
Intermediate
REQUEST FOR INFORMATION RFI
Intermediate
COMSOL Multiphysics
Intermediate
COMSOL Multiphysics
Intermediate
Carrier HAP 6.2
Expert
Carrier HAP 6.2
Expert
Revit MEP
Expert
Revit MEP
Expert
COMPLEX PROBLEM SOLVING
Intermediate
COMPLEX PROBLEM SOLVING
Intermediate
COMPOSITE MATERIALS
Intermediate
COMPOSITE MATERIALS
Intermediate
ELECTRICAL WIRING
Intermediate
ELECTRICAL WIRING
Intermediate
LEADERSHIP
Intermediate
LEADERSHIP
Intermediate
MANUFACTURING OPERATIONS
Intermediate
MANUFACTURING OPERATIONS
Intermediate
MECHANICAL ENGINEERING
Intermediate
MECHANICAL ENGINEERING
Intermediate
METAL FABRICATION
Intermediate
METAL FABRICATION
Intermediate
PRODUCTION PLANNING
Intermediate
PRODUCTION PLANNING
Intermediate
QUALITY CONTROL
Intermediate
QUALITY CONTROL
Intermediate
STRUCTURAL ENGINEERING
Intermediate
STRUCTURAL ENGINEERING
Intermediate
ANSYS
Expert
ANSYS
Expert
Primavera P6
Expert
Primavera P6
Expert
HVAC/MEP Systems
Expert
HVAC/MEP Systems
Expert
BOM Development
Expert
BOM Development
Expert
Quality Control (QA/QC)
Expert
Quality Control (QA/QC)
Expert
Risk Assessment (HAZOP/SIL)
Expert
Risk Assessment (HAZOP/SIL)
Expert
SAP/CMMS
Expert
SAP/CMMS
Expert
CAPEX/OPEX
Expert
CAPEX/OPEX
Expert
Stakeholder Engagement
Expert
Stakeholder Engagement
Expert
AutoCAD
Expert
AutoCAD
Expert
Piping Design (P&IDs)
Expert
Piping Design (P&IDs)
Expert
Structural Calculations
Expert
Structural Calculations
Expert
NDT Inspection (ASME B16.5/B31.3)
Expert
NDT Inspection (ASME B16.5/B31.3)
Expert
Contract Administration
Expert
Contract Administration
Expert
Project Lifecycle Management
Expert
Project Lifecycle Management
Expert
Static & Rotating Equipment
Expert
Static & Rotating Equipment
Expert
SHEM Standards
Expert
SHEM Standards
Expert

Languages

English

Native Speaker

Urdu

Native Speaker

Arabic

Intermediate

German

Beginner

Memberships

American Society for Mechanical Engineers (ASME)

Student Member

February 2025

American Welding Society (AWS)

Student Member

January 2025

The American Society for Non-Destructive Testing (ASNT)

Associate Member

January 2025

Training and Certifications

Certifications
Council for Six Sigma Certification
Six Sigma Green Belt
Oracle
Primavera P6 Project Management
Primavera P6 Project Management
Jan 2025
Show credentials
Training on Data Science & Machine Learning under KP skills initiative
Aug 2021
Show credentials
Training
Supply Planning Explorer
Oracle
Jan 2025
Manufacturing Explorer
Oracle
Jan 2025

Hobbies and interests

Reading