Instrumentation and Control Engineer & Manager
BAYERNOIL Refinery
Total years of experience :6 years, 11 Months
○ Planning, implementation and commissioning of Instrumentation and Control technology and process control technology in Refinery and Execution of project activities with Engineering support and requirements.
○ Preparation of conceptual and detailed studies based on process engineering, operational requirements or legal procedure.
○ Technological development of the areas of classification, elements of functional safety, plant safety and document management.
○ Cost estimation of modification and investment projects.
○ Management / Handling of program applications and Planning and implementation of projects with the elements of project management.
○ Preparation of expert opinions with production, operation and maintenance team and implementation of troubleshooting actions.
○ Development and maintenance of works standards, works norms, specifications and other internal regulations.
○ Hand on Experience of different kind of Instrumentation measurements devices from system to end devices.
○ Shutdown supports as well as startup supports as a Project manager and reporting to Shutdown, production and operation team.
○ Responsible for project or concept modification, presenting to responsible and execution of it until project completion as a manager.
○ Project implementation according to IEC, NAMUR, ISO, TRGS, Cyber Securities Standards.
○ Trainings - Kanban Project and Portfolio Management - Fire Safety & Furnace Control - Interface of CAE System - Practical implementation of functional safety (SIL) .
○ Engineering and Implementation of Complex Automation System in the areas of HMI, Continuous Control, Batch Control, Safety, Hardware.
○ Development and implementation of technical concepts and process automation solutions in the area of system hardware and system software.
○ Project designing of Control Builder strategies, HMI graphics, Matrix, Face plates, Trends and Alarm-events in Honeywell Experion PKS Distributed control system for customer projects from refinery : OMV Deutchland GmbH.
○ Execution of the project on the basis of P & ID, Signal list from the HIMA PLC and the refinery itself in the Distributed control system.
○ Application of Instrumentation measurements Level, Pressure, Flow and Temperature controllers according to standard units in Distributed control system.
○ Technical communication with customers and support during system startups e.g. Loop Check & Matrix Check, Shutdown support and providing of service tasks.
○ Trainings : Honeywell Experion PKS Distributed control system - Piping Engineering - Refinery Process - Process Control.
○ Development of automation solutions and concepts for Pharmaceutical Industry.
○ Implementation of PLC and HMI application Programming with Step7, WinCC Advanced, TIA Portal and RSLogix5000.
○ Developing Soft P & ID, Implementing IO according to E & I diagram, Programming plant processes in PLC and Operating sequences in HMI.
○ Creating the associated documentation, Integration test, Design Test, Batch Report and Recipe Management.
○ Customer service and customer support (SAT & FAT), Functionality of Program monitoring and testing tasks.
○ Design model for Optimization of Rolling Process for Copper Forging Plant in MATLAB Simulink.
○ Create an User Friendly Tool for getting Optimization Process Data for diferent process line.
○ Configuration and Parameterization of the IO-Link Master and Integration of the devices using EthernetIP.
○ Test and Commissioning of sensors and actuators with SIMATIC TIA Portal and PLC S7-1500 via PROFINET.
○ Acquisition, Processing and Visualization of measured Process data with ibaPDA Analyzer.
○ Design a mathematical model of rolling stands via measured input and output values in MATLAB-Simulink.
○ Preparing and maintaining system database and Generating reports according to User Requirement Specification.
○ Handling engineering support tasks e.g. Data Integration, Documentation work on Functional Specification, Report Specification.
○ Create a sequence logic in Distributed Control System- Centum VP according to Functional requirements.
○ Check and Validate logic sequences in DCS according to Functional Specification.
○ Commissioning & testing the Field Control Systems - Yokogawa and Remote Terminal Unit - Siemens by following the standard guidelines and procedures.
○ Integration of Siemens S7-1200 for Analogue & Digital IO and Festo Pneumatic valve controller via Profibus to DCS System.
○ PLC Programming, Visual Representation of complex systems in SCADA.
○ Fieldbus Communication using ProfiBus & Profinet and EthernetIP.
○ Human Machine Interfaces (Siemens, Rockwell, Schneider)
○ Installation, Configuration and Commissioning of Field Control Devices and RTU.
○ Design and Modification of Control Panel & AutoCAD Networking.
○ Calibration of various Process Control Instruments, Control Valves & Switches.
Major Subjects : Process Automation, Modern Control System, Fluid Dynamics, Real-Time & Distributed System, Control Engineering Master Thesis : Integration of Automation devices with OPC UA into an IIoT platform (Industry 4.0 - Web based SCADA system)
Major Subjects : Industrial Instrumentation, Process Control, Industrial Measurements Technology, Programmable Automation Control, Electric Machines, Industrial Communication Protocols Bachelor Thesis : Evaluating ECG Capturing Using Sound-card of PC/Laptop (Bio-Medical Instrumentation)