Deputy Manager
Petrofac
مجموع سنوات الخبرة :31 years, 9 أشهر
• Equipment Design - Separators, Heaters, Desalters, Glycol Dehydration units & Amine Treating Units etc.,
• Line sizing & hydraulics, Control Valve sizing and Pump Hydraulic calculations, Pressure profile study for gas plants.
• Review of P&IDs, PFDs, Process Equipment Data Sheets and Plant Layouts.
• Participation in IDC review, Design review, HAZOP reviews, 3D model reviews.
• Engineering deliverable list preparation and Man-hour estimation during proposals.
• Participation in PSSR/HAZOP, Follow up and closing out of PSSR/ HAZOP points.
• Preparation of Pre-commissioning, Commissioning Manuals and Plant Operation Manuals for Oil & Gas and Petrochemical Plants.
• Pre-commissioning activities like Air blowing, Blasting, Steam blowing, Water flushing, Lube Oil Flushing, Chemical Cleaning.
• Commissioning activities like Tightness test, Inerting, Catalyst Loading, ESD and DCS logics functional checks, Refractory dry out, Alkali boil out, HC inventorying.
• Commissioning sub system mark up, punch listing and follow up.
• Preparation and review of Commissioning Plan.
• Involved in the Commissioning and Operation of Boilers, Air Compressors, Centrifugal compressors, Fired Heaters, Cold Box, refrigeration systems, Pipelines/pigging.
• Start-up activities like Boiler start up, Compressors start up, Cold box start-up, Refrigeration system start-up etc.
• Strong HSE Focus and experienced in handling H2S facilities, received many best Near Miss Reporter awards.
• Handled plant emergencies as Emergency Response Co-ordinator and well versed with Safety policies and procedures.
• Plant Trouble shooting, Process optimization, Quality improvement and Energy conservation studies.
• Preparation of Daily and Monthly Production reports for Top management
• Training of Saudi Graduate Engineers Trainees and Operator Trainees.
• Participated in the pre-commissioning activities like Air blowing, Blasting, Steam blowing, Water flushing, Degreasing, Chemical Cleaning
• Participated in Commissioning activities like Tightness test, Inerting, Catalyst Loading, ESD and DCS logics functional checks, Refractory dry out, Alkali boil out, HC inventorying.
• Start-up activities of UHDE Star reformer, Acid Gas removal unit, Gas Compressor, Molecular Sieves, Cold Bod, Fractionation Columns, and utility systems
• Review of Plant Operating Manuals and Vendor Manuals Documents
• Ensure day-to-day support to the manufacturing department in resolving plant and process problems by monitoring and analyzing plant operating parameters.
• Participates in the preparation of process design packages for plant modifications (MOC) and involve in detail engineering, execution, and start-up and commissioning of such projects.
• Vessel Inspection and tray inspection.
• Punch listing, follow up and closing of Punch points
• Review of Pre-commissioning and Commissioning Procedures.
• Review of Commissioning Plan and Commissioning Schedule.
• Participated in the pre-commissioning activities like Air blowing, Blasting, Steam blowing, Water flushing, Degreasing, Chemical Cleaning
• Participated in Commissioning activities like Tightness test, Inerting, Catalyst Loading, ESD and DCS logics functional checks, Refractory dry out, Alkali boil out, HC inventorying.
• Participation in PSSR, Follow up and closing out of PSSR points.
• Start-up activities of dehydrogenation Reactors, Cold Box, recycle Gas Compressor, Fractionation Columns, PSA unit, Continuous Catalyst Regeneration (CCR), Refrigeration Unit, H2S removal Unit and Utilities.
• Review of Plant Operating Manuals and Vendor Manuals Documents
• Preparation of Standard Operating procedures(SOP)
• Experience in 1050MT Naphtha Desulfurization and Naphtha reforming plant with Honeywell TDC3000 control system.
• Start up /Shut down, Trouble shooting, Emergency handling
• Isolation and blind list preparation.
• Checklists preparation and scheduling, Cold /Hot work permitting.
• Job safety analysis (JSA), Confined space entry permitting and authorization, Critical lift permitting, Excavation permitting.
• Standard operating procedure (SOP) writing and revision as per OSHA standards.
• Conducting monthly safety meeting with operators.
• Participation in maintenance planning meeting.
• Facilitating weekly communication meeting.
• Updating management about plant status in daily. Daily report writing. Safety report writing, Near miss reporting, Safe behavior reporting and appreciation, Internal safety auditing.
• ISO 9002 and ISO 14001 implementation and Compliance.
• Incident report writing, Participation in why tree Investigation.
• Training and certification of DCS and Field operators, Operators shift Scheduling.
Passed with FIRST CLASS AND DISTINCTION.