CHANDRA PRAKASH

Instrumentation and SCADA & Telecom In charge in the Gas Gathering station as well as Central Control Room.
 Maintaining Honeywell Based R520.2 EPKS C300 DCS & SCADA System Integrated with DNP3 Communication with
Emerson Bristol Wave, Honeywell 2020 RTUs, Siemen S7-400 and Allen Bradly PLCs, OPC, Wireless Radio
Communication, PHD server, OFC, L#3 NW.
 Scheduled / Breakdown maintenance of Field Instrumentation installed in Dresser Rand make 0.48 MMSCMD GERC
Controlled with Siemens S7-400 PLC, Glycol Dehydration Unit equipped with Allen Bradly Logix 5000 PLCs, Wet Gas
Inlet Area including Sludge Catcher, Degasser, Knock Out Drum Pump, Gas Flare Systems, GEGs, ETPs, PCP, SRP
Based Gas Hz Wells, Artificial Gas Lifting.
 Honeywell Safety Manager Based ESD and FGS system including Flame Detectors, Gas Detectors, ESD Valves, Heat
and smoke detectors, Cause and Effect diagram.
 Implementing Suggestions or Improvement through MOC on site Accountable for maximizing reliability & availability of
systems at Site through Continuous Improvement techniques/ up-gradation / implementation of advance diagnostics
 Conduct Performance monitoring & benchmarking of site instrumentation systems. Weekly monitoring & control of
maintenance KPIs of Instrumentation
 Carryout trouble shooting for major & critical failures / issues occurring at site resulting in reduction of production loss
 Troubleshooting for resolution of major & critical failures/issues. Generate LFI, Alerts based on major failures, safety
incidences
 Knowledge management and Documentation management.
 Plan and organise jobs during turnaround/shutdown services
 Identify training needs for subordinates and support for competency and skill development.
 Carry out Inspection, quality assurance, maintenance and safety audits as required.
 Spare management and coordinate with commercial team to release Service PR and their g to sub ordin

Maintaining Control Room EPKS R410.1 Honeywell DCS system along with Honeywell C300, FIM, FTE, DSA, OPC,
Foundation Field Bus, Modbus, Protocol Converters, Profibus, AB, Siemens PLCs
 Scheduled and breakdown Maintenance of HT & LT Motors, Panel, Electrical Drives with Third Party Communications
with PLCs and DCS
 Execute instrumentation maintenance task of DCS, PLC, Analysers and Field Instruments with quality.
 Review maintenance activities, and prioritize critical jobs. Carry out scheduled and chance-based maintenance of
instrumentation equipment,
 Conduct regular Troubleshooting and root cause analysis
 Assist Manager in procurement and follow up with vendor, purchase and stores, shutdown planning, budgeting and
execution.
 Carry out risk assessment and adhere to all the safety norms in routine and shutdown jobs,
 Participate in Reliability & Integrity studies as identified
 Conduct obsolescence management
 Collate data for performance monitoring and reporting
 Implementation of recommendations
 Carry regular LLF visits in the plant to identify potential failures
 Weekly preparation of maintenance KPIs of Instrumentation.
 Maintaining IMS documents for Instrumentation Maintenance
 Providing technical guidance, training to sub ordinates.
 PM Compliance as per SAP, Records/History maintain
 Ensure compliance to standards, procedures and best practices
 Providing technical guidance, training to sub ordinates.
 Prepare audit related documents for manager

Service and Maintenance:
 Resident Support Engineer in TATA STEEL, Jamshedpur on 24X7 Basis.
 Maintenance of Honeywell L-1 Automation System C-300, C-200 DCS Controller and ML-200R PLC Controller,
Safety Manger SIL 3 Safety PLC, FTA and its I/Os.
 Maintenance of Honeywell EPKS Server, Flex station, Console station, FTE Switches and DCS panels.
 Troubleshooting related to Redundant DCS, PLC controller and their I/O, HMI Stations, Redundant Servers, and
networking switches and devices.
 Attending Breakdowns and solve them in minimum possible duration and make process operations feasible.
 Preventive Maintenance of DCS and PLC, Servers, Stations and networking, Foundation Field Bus, Profibus,
Modbus, OPC Devices, OFC networks
 Logic implementation in C-200, C-300, ML - 200 PLC and Safety Manager
 Online Logic modification and I/O addition in PLC and DCS as per Process and operation requirement.
 Online SCADA and HMI Graphics modification as per process requirement.
 Complete loop checking, as per troubleshooting requirement.
 Driving 5S in DCS Control room, Kaizen at work place.
 Daily Safety Observation System Reporting and HSE Compliance on site.
Project and Commissioning:
 Capable team leader to handle all critical sites independently.
 Risk assessment and SOP preparation and Permit request before a job execute
 Detailed Engineering, Site study report, System Architecture report and Pre-and Post-Shutdown Job Activity schedule
 DCS and PLC panel Installation on site, hot loop and cold loop checking.
 DCS and PLC Controllers and their respective FTA and I/Os installation on site.
 Server, station and network switch installation on site.
 C-300, C-200 DCS Controller and ML -200R Logic building and implementation from control narrative and logic
Schematic, OPC, Modbus, Profibus communication establishment with third party.
 SCADA HMI Static and Dynamic page development from P&ID schematics.
 Erection and Commissioning of ATEX Certified Flame proof JBs, tray and signal cable laying from DCS to Field JB.
 Cable schedule and JB schedule preparation from DCS panel to JB.
 Ferruling details and signal termination detail preparation from DCS to JB.
 Manpower handling, utilization and Vendor Contractor management, DPR Preparation.
 Daily Tool Box Talk and Safety training, and HSE mock drill to Workers
 FAT and SAT Signed Off within billing Cycle.
 Data Sheet preparation for DCS Panels, Communication cables and many more.

• Commissioning, Troubleshooting, Servicing and Calibration of flow meters like Mass, Magnetic, insertion type, Clamp on, turbine type etc

• Commissioning, Troubleshooting, Servicing and Calibration of Level measuring instruments like Radar level transmitters, Ultrasonic level tx, capacitive transmitters.

• Experience in troubleshooting of Siemens PLC S7-200, S7-300 and SAIA PLC

• Commissioning, Troubleshooting, Servicing and calibration of smart pressure transmitters

• Commissioning, troubleshooting, Servicing and calibration of smart temperature transmitters.

• Commissioning, troubleshooting, Servicing and Calibration of Pneumatics Valve positioners.

• Working with smart electronics transmitters equipped with HART Protocol, Maintaining PC based SCADA system equipped with Simatic manager wincc Siemens Software package, Smart & Electronic, Pressure / DP transmitters.

• Data acquisition from flow computers.

• Working in SAP environment.

• Commissioning and Maintenance of Compressed Natural Gas Compressors of following makes: Galileo-Argentina, Delta-Argentina, Dresser Rand-India.

• Commissioning and Maintenance of Compressed Natural Gas Dispensers of following makes: Safe-Italy, FTI-Canada, Compac-New Zealand, Delta-Argentina, Galileo-Argentina

• Experience in trouble shooting of Siemens PLC S7-300, S7-200 and SAIA PLC

• Experience in trouble shooting & calibration of various flow meters of various make like Emerson CNG050 R25 etc, E&H Proline Promass Flow meter and many more.

• Fault Troubleshooting of all instruments in Engine/motor driven Gas compressors & dispensers.

• Installation maintenance & calibration of Sensors like RTD pt-100/1000, t/c, Pressure sensors, all kinds of transmitters, sensors, switches, gas and flame detectors, Installation maintenance & calibration Fire and gas System, Gas metering system ( meter skid), pneumatic control system, SCADA, PLC, PI&PID Controllers, P&ID schematics design, vibration sensors, pressure regulators, actuators, solenoid coils speed and timing sensors (used in engines) Digital ignition systems electronic speed governors, and RTU.

• Schedule & Breakdown maintenance of Compressor & Dispensers,

• Independent shift operation, Attended the fault finding and remove the problem in dispensers & compressors in control room area.


• Applied safety codes for the machines including preventive and breakdown maintenance of Compressor & Dispensers.

• Acquisition of data from ROC (flow computer) installed in metering skid with different s/w

• Working with smart electronics equipped with HART Protocol, Maintaining PC based SCADA system equipped with Simatic manager wincc Siemens Software package. Smart & Electronic, Pressure / DP transmitters.

• Working in SAP environment.

• Hands on experience in installation, commissioning & troubleshooting of Field instruments, such as transmitters, control valves, temperature transmitters, etc.

• Extensive hands on experience in tuning pressure, temperature, level & flow PID control loops.

• Selection, installation, calibration, commissioning & maintenance of almost all makes/types of field instruments

• Worked with smart electronic transmitter of HART protocol, SLC & PLC, Maintaining PC based SCADA system equipped with RS-32 Allen Bradley Software package. Smart & Electronic, Pressure / DP transmitters.

• Flow meters such as mass flow meters, magnetic flow meters, orifice plates, nozzles, for steam, & liquids.

•Temperature measurement & control systems using RTDs & Thermocouples.

• Working experience on design, Simulation & data acquisition using s/w like LABVIEW (NI 8.0)

The company is involved in the maintenance of Gas generators sets, CNG compressors and provider of SCADA solutions to various oil & gas sectors firms.

Job Profile
• Hands on experience in installation, commissioning & troubleshooting of Field instruments, such as transmitters, control valves, temperature transmitters, etc.
• Extensive hands on experience in tuning pressure, temperature, level & flow PID control loops, P&ID schematics.
• Selection, installation, calibration, commissioning & maintenance of almost all makes/types of field instruments
• Worked with smart electronic transmitter of HART protocol, SLC & PLC, Maintaining PC based SCADA system equipped with RS 32 Allen Bradley Software package. Smart & Electronic, Pressure / DP transmitters.
• Flow meters such as mass flow meters, magnetic flow meters, orifice plates, nozzles, for steam, & liquids.
• Temperature measurement & control systems using RTDs & Thermocouples.
• Working experience on design, Simulation & data acquisition using s/w like LABVIEW (NI 8.0)