QA Engineer/Operational Excellence Leader
Al-Zamil Metal Works Factory
Total years of experience :8 years, 6 Months
Coordinate with Functional Managers and Executive Management for the Development and implementation of Quality and HSE management system manuals, procedures & Forms.
Liaison with the Executive Management for the development of the company Operational Excellence program to enhance the company profitability and growth.
Give awareness to Functional manager about the operational excellence and improvements program.
Represent as Quality Management Representative of AZMWF during the audits by the external customers, certification bodies, and other agencies.
Lead Auditor of Quality & HSE management system (1st Party and 2nd Party Audits).
Preparation of audit report, & effectively closing of non-conformances and Corrective & Preventive actions by coordinating with process owners.
Attending the pre-inspection meeting for finalizing the inspection and test plan of projects.
Prepare the project quality plan as per project specifications and requirements.
Supervise the incoming materials inspection to ensure the quality requirements have been fully met as per the design and purchase order requirements.
Review the MTC of manufacturer for adequacy as per the applicable code and standard requirements.
Surveillance the fabrication shop to ensure that qualified welders have been deployed for welding activities and approved WPS/PQRs have been used based on the projects requirements.
Coordinating with Third party inspector and clients for closing client NCRs after agreeing the root cause analysis and corrective action plan.
Preparation of project quality procedure like hydro test, Non-Conformance control, Materials Identification and trace ability, Materials preservation and Handling, as per the project specifications.
Supporting the purchasing team for preparation of Inspection assignment package.
Finalisation of all deliverable documents register for client approval.
Schedule Q-Audits at project sites whenever requires.
Estimating the Quality department annual budget for financial planning in fiscal year.
Conducting training of employees for the awareness of policies and procedures quality management system.
Annual performance evaluation of employees and giving recommendation to Managements for employee’s appraisal and developments.
Man-power planning for deployment of Quality team for upcoming projects.
Provide support for the cost estimation at bidding stage in regards to manpower requirements, NDT cost and inspections & test capabilities.
Make summary of Quality Management system and present to executive management in Management review meeting for trend analysis and compiling the agreed recommendations.