construction site manager
Thyssenkrupp - Other locations
مجموع سنوات الخبرة :27 years, 6 أشهر
Grinding plant 500.000 T/year, green field. (Google earth: 11°15'40.38"N; 4°18'51.39"O). Full responsibility of construction site including:
- Site follow-up (Site meetings, safety and security, planning optimization and follow-up, local expenses follow-up).
- Communication with contractors, local client (CIMAF) and head office.
- Management of a team of expert engineers (safety, civil, mechanical).
- Control of quality and compliance of equipment and erection.
- Reporting with head office.
Cement plant 5000 T/day, brown field. 800 workers. Full integrated factory from limestone crusher to cement bulk loading (Google earth: 25°11'34.68"N; 50°51'9.41"E)
- Technical: Method Statements and Lifting Plan. Optimization of man power quality and quantity.
- Quality control: Implementation of Quality Control Plan, management of non-conformities, compliance of equipment and erection with local and FCB rules.
- Safety: Implementation of FCB safety rules including Inspections, Tool-box talks and trainings. Risk assessment for all activities.
- Planning: Follow-up and Scheduling. Optimization according to critical Milestones
- Coordination: Including contractors, FCB and Third party equipment delivery and specialists.
- Reporting: Weekly reports for FCB project management and contractual reporting for contractors including planning and quality.
Greenfield located in Ouagadougou. Cement grinding unit 650 000T/year. Total budget 50 Mio USD. Total workers up to 350 people. (Google earth: 12°26'42.99"N; 1°30'1.15"O)
• Project phase (Brussels)
- Evaluation of needs and design of the plant together with technical department design team.
- Find qualified contractors, analyze and optimize their proposals and select best offer.
- FIDIC Contract development and final negotiation (EPC contract with Sinoma, China).
• Administrative (Ouagadougou)
- Development, negotiation and signature of a tax incentive convention with local government.
- Local environmental and building permits. Modification of local norm with regard to use local dolomitic limestone as an additive for cement.
• Erection (Ouagadougou)
- Site follow-up (Site meetings, safety and security, planning optimization and follow-up). Management
of a team of expert engineers (accountant, site manager, electrical, civil and mechanical) and commissioners.
- Control of quality and compliance of equipment and erection.
- Evaluate and select local concrete additives and construction material. Concrete formula definition and quality follow-up.
- Reporting with steering committee.
- Design and erection of water, electricity and communication connections to local network with local companies.
• Start-up (Ouagadougou)
- Define organization chart, job descriptions and hiring of operational team.
- Commissioning and performance test as per contract.
- Operation team training and implementation of routines for maintenance and operations.
- Find and evaluate a dolomitic limestone quarry. Start operation of the quarry
2009-2011 Vicat Technical Department, Senior Project Manager:
• Cement packing machine Haver Boecker 4000 bags/hr for the Nice plant, 2M€.
• MSK wrapping machines for pallet of cement bags in three plants.
• ATEX Waste fuel (sewage sludge pallets) storage and dosing unit for the Nice plant.
- Evaluation of needs and suppliers. Erection companies evaluation and selection, contract development and negotiation.
- Erection on a round the clock basis, start-up, commissioning and training of operators
• FLS Ball Mill at the Sinai Cement Plant (El Arish, Egypt). 140 T/hr, 24 M€
- Copy plant of existing mills. Contract development and negotiation, erection follow-up.
2004-2009Montalieu Plant, Site Erection Director
• 2008-2009 Waste fuel storage, transport and dosing system (shredded tires and household).
• 2004 -2008Montalieu plant modernization project. Erection team up to 150 people. Overall cost
80M€. Project includes a crusher modernization, a new RBL-REI 2 km long overland belt conveyor with 2 tunnels, a 40000 Tons of rocks storage of 100 m diameter, a 380 t/hr Polysius mill including pre-stressed concrete, 700000 M3/hr Redecam bag filter, two 3, 5 MW fans and a 130 T/hr Loesche vertical cement mill.
Foundations partially under water-table and on piles (Google earth: 45°48'5.33"N; 5°25'22.16"E).
- Brownfield project done in close coordination with operation.
- Management of an erection team of 5 engineers. Site meeting and reporting to the steering committee.
- Coordination of all trades (GFC-Bouygues, Vinci and SPI) on the three lots (quarry, raw and cement).
- Quality, planning and budget control.
- Start-up, commissioning, optimization and training of operational team.
2000-2004Lebec Plant, Engineer in charge of erection follow-up and start-up.
• Phase 3 (2003) IKN pendulum cooler and roller crusher.
• Phase 2 (2001) Pfeiffer roller mill.
• Phase 1 (2000) CLE 5 stages precalciner with flash erected over a long wet kiln.
- Brownfield project done in close coordination with operation.
- Start-up, commissioning, optimization and training of operational team
- In charge of installing and programming of an expert system on mill, kiln and cooler.
1997-2000 Engineer in expert system G2 (Gensym)
• 1998-2000Optimization of a FCB 6 MW cement ball mill. Project includes an online particle analyzer to optimized circulating load using homemade fuzzy logic program.
• 1997-1998 Semi dry plant optimization.
- Needs analysis, installation and programming of the expert system.
- Training of operators.
1994-1997 Process Engineer
• Programming of an expert system on a 4 stages precalciner kiln.
• In charge of production and winter shut down follow-up.
1990-1994 Engineer Montalieu, 38 Fr.
• 1992 - 1994 Start-up of the new Montalieu plant. In charge of commissioning, optimization and training of operators.
• 1990 - 1992 Process engineer.
Mechanical Engineer. Hydrodynamic.