QA/QC in charge
royal world glass
Total years of experience :34 years, 0 Months
• Professional experience - QA/QC in charge / Production Supervisor
Feb 2011 to Present
ROYAL WORLD GLASS (DUBAI, UAE) - glass processing factory; Cutting, Edging, Seaming, Washing, Tempering, Denver, Sand Blasting, and Insulating Glass Unit
1) Responsible in quality system improvements.
2) Responsible in supervising QA/QC laboratory test for toughening and insulating glass unit
a) Toughening Glass
b) Insulating Glass
3) Implement quality systems in glass inspections online and offline.
4) Prepares all necessary procedures and work instructions both in production and quality for ISO.
5) Prepare all requirements for certification. Able to certify the factory from the 3 major glass manufacturers here at UAE.
a) Emirates Glass
b) Saint Gobain Glass
c) Guardian Glass
6) Distribute job orders for each work station.
7) Monitoring of production performance for each work station.
8) Conducted meeting with subordinates discussing plans and programs for the shift.
9) Ensuring the machines is all in good conditions by coordinating with production maintenance.
10) Ensuring that the job orders will be finish on time according to the capacity for each work station.
11) Coordinating with the production planning and warehousing for the finish job orders disposition.
12) Recording and reconciliation of all job orders.
13) Ensuring the production will be finish on time.
14) Conduct customer visit on site.
15) Implement Occupational Health and Safety Programs.
16) Ensuring processing systems are as per EN / BS standards and implementing measures to enforce systems.
17) Ensuring quality is checked after each workstation and lapses are identified and addressed immediately.
18) Ensuring that the quality of finished product is as per the EN / BS standards.
19) Ensuring quality tests on consumables are performed in every batch as per standards and in charge of maintaining the records in a proper manner
20) Managing the quality coordinators and overseeing that tests are conducted as frequently as required, test reports are prepared and submitted diligently and records/data is maintained in an orderly manner.
21) Conducting performance review of the quality coordinators and also giving feedback on machine operators and their performance.
22) Providing rejection details to the management on a daily basis and suggesting ways to reduce levels.
23) Providing guidance to operators on how they can reduce the rejections and how overall efficiency of the plant can be increased.
24) Familiar with the necessary quality checks/tests and equipment and maintain them in good order (this includes maintaining the quality lab up to standard)
25) Able to speak with clients and plant auditors to explain quality related concerns and mechanisms and adherence to standards.
26) Ensuring timely reporting of all tests and quality-related matters.
27) Trained newly hired personnel in glass handling and safety.
1. Responsible in supervising online quality assurance/control inspections of raw glass.
2. Supervised glass sample laboratory test local and imported glass
3. Supervised in offline raw glass re-cutting inspections.
4. Supervised Solar Tempering Quality Inspection
5. Supervised Storekeeping / Stocks
6. Created of job analysis, work instructions, and procedures - ISO 9001-2000.
7. Annual reviews and preparations of departmental budget.
8. Conducted scheduled and non-scheduled group meetings.
9. Discussed problems/abnormalities encountered based on product defects. Determine causes and initiates necessary corrective actions.
10. Implemented safety and security measures, personnel rules and regulation and proper housekeeping and cleanliness inside working area.
a. Evaluate the Risk Assessment
b. Conduct daily Stop Observation
c. Personal Protective Equipment
d. 5S (Sorting, Set in order, Sweeping, Standardizing, & Sustaining the discipline)
11. Trained shift personnel and casuals regularly on the proper equipment operation, work station set-up, methods and procedures
12. Verified result of countermeasures being conducted by production.
13. Conducted customers visit to check for complaints.
14. Created corrective and preventive action for customer claims.
15. Developed inspection systems, tools and equipment to detect the defects in the glass.
16. Implemented safety awareness by tool box meeting, personnel protective equipment inspections and disseminating new instructions.
1. Responsible in supervising online quality assurance/control inspections of raw glass.
2. Created of job analysis, work instructions, and procedures - ISO 9001-2000.
3. Annual reviews and preparations of departmental budget.
4. Discussed problems/abnormalities encountered based on product defects. Determine causes and initiates necessary corrective actions.
5. Trained shift personnel and casuals regularly on the proper equipment operation, work station set-up, methods and procedures
6. Verified result of countermeasures being conducted by production.
• Professional experience - QA Warehouse Supervisor
DUTIES:
1. Monitoring of warehouse receiving and deliveries of stocks.
2. Properly documented all incoming and outgoing stocks.
3. Proper labeling of all stocks to identify source, destination, list nos., and content.
4. Conducted Warehouse Audit religiously. - Check old stocks and implementation of FIFO (First-In First-Out).
5. Implemented safety and security measures, personnel rules and regulation and proper housekeeping and cleanliness inside working area.
o Evaluate the Risk Assessment
o Conduct daily Stop Observation
o Personal Protective Equipment
o 5S (Sorting, Set in order, Sweeping, Standardizing, & Sustaining the discipline)
6. Prepare daily/weekly/monthly inventories report of all glass stocks.
7. Regular checking of all equipment such as Forklift, Over Head Crane, and Vacuum Chuck in coordination with maintenance personnel.
8. Daily warehouse routine checking of all box/glass block/steel pallets conditions.
9. Report to manager any discrepancies, damages, and give countermeasure report.
10. Coordinate with Accounting Department / Warehouse Department / Productions Department / Planning Department on all fast and slow moving glass stocks.
11. Prepare warehouse mapping and plan for proper storage of glass stocks.