Manager
Precision Autowares Pvt. Ltd
Total des années d'expérience :26 years, 5 Mois
Admirable working knowledge in handling the root cause analysis and corrective actions process of supplier quality issues; good at Quality Management Systems- ISO 9000:2015, IATF-16949 (ISO/TS-16949:2009) and VDA
•Hands-on experience in enhancing the process operations for optimizing resources & capacity utilization thus escalating productivity & operational efficiencies; skilled in preparing the QA records and reports along with good at performing Quality Systems audits to assure compliance to customer requirements and experience in Product and Process Audits at Supplier Quality
•In-depth knowledge in overseeing the development and implementation of all manufacturing and project-specific quality plans, including inspection and control plans, and ensure adherence to utilizing Process Failure Mode Effects and Analysis (PFMEA), and other quality methods and tools
•Good at dealing the Corrective and Preventative Action (CAPA) program, ensuring the appropriate root-cause analysis methods are utilized to effectively and timely identify and address open issues
•Excellent working knowledge in Quality Management Systems- ISO 9000:2015, IATF-16949 (ISO/TS-16949:2009) and VDA
•Deft in implementing and Initiating quality policies and productivity improvement tools like TPM, Six Sigma, Lean Manufacturing Practices, quality circles, etc.; sound knowledge in planning, coordination, and checking of quality assurance measures with suppliers
KEY HIGHLIGHTS
•Ensured compliances with CSR for OEM i.e. Volvo, GM, Mahindra and Mahindra, Man-Force, TML, CNH, Meritor, Daimler, JCB, John-Deere, Fiat-Iveco, ZF, Cummins, AAM, etc.
WORK CONTOUR
Key Responsibilities:
•Worked as quality function in-charge for the plant
•Responsible for quality of the product for domestic and export market
•Involved in new product and supplier development
•Accountable for overall Internal and External quality issues
•Devised effective strategies for handling customer complaint & closing the issue at the earliest by using QRQC (Quick Response Quality Control) method & supporting inline without any line stoppage
•Executed quality tools thereby to ensuring quality control & continuous improvements with supplier selection and evaluation of new and existing suppliers
•Responsible for new gauge planning and monitoring its calibration and records
•Visited Franklin USA plant Madison (Wisconsin) for a one-month training
Machining Division
Key Responsibilities:
•Participated in new product development - from sample to PPAP approval activities from customer
•Implemented quality tools thereby ensuring quality control & continuous improvements. Supplier selection and evaluation of new and existing suppliers
•Handled Process Capability (SPC) study at initial and production stage
•Responsible for New Product development, MMA, PPAP submission documentation, and approval with Audits
•Supplier performance monitoring (VQR & VDR), new product development, submission of PPAP, Supplier PPAP verification, and documentation
•Represented customer for tech. discussion as like OEM GM, Iveco, Fiat, Daimler, Meritor, John Deere, Hendrickson, JCB, and Allison, etc.
•Conducted MSA for new and existing instruments
•Monitored In-house and supplier machining Performance and COPQ
•Immensely contributed for MR activities for attainment of ISO/TS 16949 Certification
•Involved in waste elimination, poka-yoke and cost-saving, PPAP documentation, Process improvements, ISO/TS-16949 (MR) documentation, and Internal Quality, VDA 6.3, PSO, and customer audits
•Managed ECN review and implementation; APQP member
•Reviewed of ECN, study feasibility, and implementation
Key Responsibilities:
•Handled customer complaints about export consignees to zero PPM.
•Deftly reduced Wastages with Cost reduction saving up to INR 12 lacs/year
•Reduced casting rejections with improvements; Cycle time reduction with multi locator concept increased production
•Conducted Product Audit and Layout inspection with monitoring SPC data of supplier SC characteristics
•Initiated for the challenge of Cummins quality and delivery issues
•Accountable for Product Development of Turbine housing (22 Variants) in 1 month at the new developed supplier
LANGUAGES
•Proficient in English
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