Consultant
Axiscades Engineering Technologies Ltd
مجموع سنوات الخبرة :4 years, 9 أشهر
Responsibilities -
• Creating high plant reliability by selecting and using the proper equipment maintenance management strategies.
Providing failure avoidance work quality assurance for caterpillar.
• Preventive maintenance of machines like Fanuc controller robots, CNC VMC, Gantry, Engine Turntable, Cam press,
Compressor overhead cranes and SFMEA for all manufacturing and assembly line machines and robot.
• Carryout maintenance on Assembly line including Multi spindle gun, Gear Box, Multi coupling plates and conveyors.
• Carryout maintenance on Auto head assembly including Robot Gripper pads Replacement, Servo motor, Hydraulic
cylinder, Solenoid valve, Teach pendant replacement and alignment of cam press, Replacement of ball screw.
• Carryout maintenance on Paint line including Diaphragm pump, Gusher pump, fluid pressure regulator, FRL unit and
Lifts and compressor.
• Performing Reliability Centered Maintenance RCM Analysis. Doing Root Cause Failure Analysis RCFA of equipment
failures. Identifying risk associated with machinery and equipment failure.
• Maintenance work procedure writing, including setting precision standard and adding work quality assurance
controls.
• Equipment maintenance training such as bearings, lubrication, fits and tolerance, condition monitoring, precision
assembly, and many other maintenance training topics.
• Introduce lean workplace practices such as 5S and total productive maintenance TPM into operation.
• Investigating and recommending plant and equipment reliability improvement opportunities
Practiced in programming of Siemens PLC S7-300, 400, 1200
Responsibilities -
• Planning, execution, installation, testing and commissioning of mechanical and electrical system. Installation and
commissioning of various machineries and control panels.
• Plan and Implement maintenance schedules of machineries to increase machine up time and equipment reliability.
• Increasing MTBF and Reducing MTTR with effective planning and implementation of counter measures.
Inspection, calibration of CNC Machine Tools.
• Ball Bar measurement using (QC20-W) RENISHAW and laser calibration using (XL-80) RENISHAW .
Address: Budhwara Road SBI ATM Burhanpur M.P 450331
INTERNSHIPS
Tapti Mill -Burhanpur
• Repairs and maintenance-spares & critical spares consumption maintenance.
• Maintain hydraulic, CNC & special purpose machines.
• Overhaul involves partial or complete disassembly inspection to detect damaged, defective, or worn parts, repair or
replacement of parts, and reassembly, testing, and trial-run, prior to returning the item to its full operating Level.
• Plan & execute TPM pillars like autonomous maintenance, Planned Maintenance, Focused Improvements & Education
and Training.
• Coordinate process & system audits in internally.
• Execute cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in
O&M expenditures and work within the budget.
• Carryout maintenance on CNC like Osaka 410, 500 Lead well 550D, Mighty Viper double column VMC, Cincinnati
Bridge mill, DMTG VDL 1000, CNC Turning, CMM Cimtrix daisy 564, Amada HFA250W Band Saw and Zinser 2030 gas
Cutting. Spindle gear box setting, Ball screw setting, servo motor setting, ATC Setting, counter balance. Solenoid
Valves setting Backlash error setting, handling Hydraulic and Pneumatic systems respective machines.
• Carryout maintenance on Electro Mechanical Press like Hamilton 2400Ton, Clearing 300Ton, Minister 450Ton and
Version 600Ton. Clutch, Brake, Shut height, gear setting, Slide adjustment, Counter balance and Fly wheel
adjustment.
• Carryout maintenance on Conventional Machines like Cincinnati Milling, Cincinnati Radial Drill, Thomson, Gall Meyer
& Livingston, Landis, Reid Surface Grinder, Cincinnati Cylindrical Grinder and Kirloskar lathe Machine. Setting
Hydraulic pump, cylinders lead screw, saddle, table, cross slide and flow control valves. Jig Boring Machine Society
Genevieve Hydro tic 6A and SIP MP 3K boring machine. Maintenance of spindle gear box, oil cooler hydraulic solenoid
valve for cross slide Movement. Wire EDM Robofill Charmills 290 and 310 Maintenance of lower and upper head
solenoid valves pumps ball screw and bearing needle cage.
• Carryout maintenance on Tampa Forklift, Cummins Genset 125Kva, Honger coil feeder GLK800H, Atlascapco VFD Air,
ELGI TS10 Compressor, Overhead crane Sheapered Niles 20Ton. Overhauling of these machines.
• Recruit and train the maintenance staff.
• Highly practiced in alignment fitting and assembling machine parts of dissembled machine.
• Prepared a detail preventive and daily maintenance checklist for all machines in the shop floor. Trained operators to
follow and fill these checklists.
• Performed daily maintenance inspections of machine and operators checklist to identify and respond to problems in a
timely manner thus preventing breakdowns.
• Responsible for recording and maintaining engineering records of machine maintenance.
• Conducted the root cause analysis of mechanical failures in machines followed by development of solutions.
• Worked on GSK, Fanuc, Fagor, Mitsubishi, Siemens and Cieco Controllers’ and parameters.
• Practiced in basic maintenance of electrical and electronics issues of machines
Learned G codes & M codes programming of CNC milling machine.
• Learned working & operating of CNC milling machine
Learned about working of 20T & 40T Boilers, Pre-heater & Economizers.
• Understood steps involved in preparation of crystallized and dried sugar.
PROJECTS
Conversion of Two Wheeler Into Four Wheeler
