Assistant manager-QA
Lucy Electric Manufacturing Technology and Engineering India Pvt Ltd
Total des années d'expérience :9 years, 2 Mois
LV/MV Switchgear Manufacturing Unit
Assistant manager-QA 11/2020 - Present
• Manage, Review and Control of ECR-ECN system, NCR Management System, Calibration/Validation of Instruments and Fixtures.
• Implemented lean manufacturing and problem-solving methods to reduce 84% of scrap in the first year.
• Manage and Execute Product & Process Audits
• Prepare monthly reports as an evidence and road map of effective implementation of product quality management and the action status in line with organizational and QA objectives.
• Performed root cause failure analyses on product failures and executed corrective measures that reduced 94% of future recurrences.
• Prepare Documents like PPAP file, FMEA, CAPA and 8D reports.
• Responsible for incoming, final and in process inspection
• Preparation and responsible for corrective and preventive actions.
• Directly involving in vendor development department to improve the quality of product.
• Responsible supplier quality and supplier quality improvement.
• Preparation of rejection and rework for in process and final inspection and testing report.
• Calibration of measuring instrument from outside source.
• Experience in quality/audits is appreciated.
• Preparing FMEA and CONTROL PLAN.
• Performs Supplier Product Quality Development (SPQD) plan by setting-up relevant actions plan all along the product / process development to reach Supplier FAI go on time.
• Successfully completed new equipment installation projects and improved efficiencies to over 400% (Introduced Robotic welding, added capabilities for metal working via presses and forming press brakes.
• Tracking & Controlling processes as per CONTROL CHARTS.
• Carry out various validation testing like Leak Test, Potential Corrosion Test, Salt Spray Test, Pressures Impulse test, Burst test, Bonding test, gasket Compression test.
• Responsible for ISO/TS 16949 Management Representative related activities as MR
• To prepare QA/QMS document according to ISO/TS-16949 requirement.
• Give Presentation in monthly Quality review meeting with Top management
• Product & Process Inspector
• To prepare and participate to final customer inspection done in supplier premise
• Development of Quality plan, Master Control Plan, Process Plan & Process Flow Diagram
As per Drawing Specification Continuous effort to minimize in-house Rejection level.
• Carry out SPC-MSA study & detail Layout Inspection of components.
• Prepare Bill of Material (BOM)
• Dye penetrant inspection
• Coordinating with sales and marketing department in establishing and determining prices based on material cost, labor and overhead factors.
• Liquid penetrant testing
• Prepare Gauge & Fixture Drawing using Auto-CAD
• Active Member in Cross Functional Team for solving customer complaints & for new upcoming Products.
• Prepare packaging and inspection Check sheet
Radiator & Oil coolers.
· Dimensional Inspection of tools, fixtures, gauges and product etc. during new product
developments.
· Preparing Daily MIS of rework-rejection.
· Daily monitoring of In-process quality in M/C shop & Assembly line conveyor belt.
· Monitoring of control sheet used in M/C shop & various type of check sheet used
For controlling the system like Layout Inspection, Burst test, Bonding Test,
Potential Corrosion Test, Joint profile Analysis etc.
· Problem analysis and its solution with the help of Pareto analysis, SPC study.
· Performing Process audit, product audit and document audit & making related document.
· (SOPs) and implement the same in the operations.
· Responsible for making daily check sheet & online updating via. SAP-MM.
· Implement of the modern quality tools and techniques to reduce the scrapes
and improve the product quality.
· Carrying out the customer feedback/survey to improve the processes and
exceeding the customer satisfaction.
· 5’S Team leader with group of members.
• Assisting in Mechanical Designing of Liquid-filled Furnace and Distribution Transformers for the Indoor and Outdoor Application by using Autocad System.
• Calculate the Quantity of Material used in Transformer & load in SAP System.
• As per Customer required Technical Specification, I make a Customer drawing and, Costing quotation for Tendering and Enquiry Purpose.
• Coordinating with sales and marketing department in establishing and determining prices based on material cost, labour and overhead factors.
• Solving Design related problems of clients & Suppliers by Telephone, e-mail & personal visit
