Control System Engineer
SADAF
Total years of experience :7 years, 8 Months
• Accountable for working as Sectional Head - Instrumentation Maintenance and Reliability Engineer in Styrene plant
• Handling installation, testing & maintenance of various field instrument equipment like Pressure, Temperature, Level and flow transmitters, DCS and PLC system.
• Managing procurement of various instrumentation equipment & their critical spares
• Carrying out cable integrity survey, earthing & bonding survey, other internal audits, thermography of critical equipment like SOV, DCS and PLC Barriers, Panels and electronics card.
• Performed root cause analysis for different failures of DCS, PLCs and field instruments.
• Served as Team Leader of Dept. and British Safety Council (BSC) Lead Trainer
• Functioned as Integrated Management System (IMS) Team Lead and Quality Circle Head of dept.
• Functioning as MOC coordinator for all major/minor projects ensuring compliance of design basis, PO terms, project schedules, cost estimates etc
• Exposure in Supply chain management in handling vendor bills and payments, compliance and closure of contracts for all AMC, ARC and OTCs
• Managing a group of 8 technicians with proper job allocation on daily basis
• Planning lead of Instrument department ensuring compliance of all PdM, PM and corrective maintenance jobs on weekly and monthly basis.
• Generation of MIS reports for deviation in project implementation schedules, Daily PM job compliance
• Tracking of contractor job performance on daily basis and generating compliance report based on job performance and safety compliance
• Implementation of approved MOCs with participation in engineering pre bid, vendor selection
• Provided technical support to maintenance and operations department.
• Investigate incidents and failure of field instruments and recommend changes.
• Process Safety Management (PSM) activities like Process Hazard Analysis (PHA), Plant Startup Safety
• Review (PSSR), Mechanical Integrity & Quality Assurance (MIQA), Management of Change (MOC), Field Change Over (FCO), Incident Investigation (II), Process Technology (PT), Contractor Safety Management in coordination DUPONT
• Calibration and trouble shooting of all type of field instruments, analyzers and lab instruments.
• DCS and PLC and F&G System modification and up gradation jobs along with scheduled PM jobs
• Checking of Loops, Alarm & Interlock systems
• Creating new loops in DCSs as well as in fields as required.
• Maintenance of Instruments such as Control Valves, RTD, Thermocouple, Level Transmitter, Pressure Transmitter, various types of Flow meters etc.
• Daily Job Planning and working with the SAP for issuing work permit.
• Accountable for working as Sectional Head - Instrumentation Maintenance and Reliability Engineer in Low Density Poly-Ethylene Plant (LDPE)
• Handling installation, testing & maintenance of various field instrument equipment like Pressure, Temperature, Level and flow transmitters, DCS and PLC system.
• Managing procurement of various instrumentation equipment & their critical spares
• Carrying out cable integrity survey, earthing & bonding survey, other internal audits, thermography of critical equipment like SOV, DCS and PLC Barriers, Panels and electronics card.
• Performed root cause analysis for different failures of DCS, PLCs and field instruments.
• Served as Team Leader of Dept. and British Safety Council (BSC) Lead Trainer
• Functioned as Integrated Management System (IMS) Team Lead and Quality Circle Head of dept.
• Functioning as MOC coordinator of LDPE plant for all major/minor projects ensuring compliance of design basis, PO terms, project schedules, cost estimates etc
• Exposure in Supply chain management in handling vendor bills and payments, compliance and closure of contracts for all AMC, ARC and OTCs
• Managing a group of 8 technicians with proper job allocation on daily basis
• Planning lead of Instrument department ensuring compliance of all PdM, PM and corrective maintenance jobs on weekly and monthly basis.
• Generation of MIS reports for deviation in project implementation schedules, Daily PM job compliance
• Tracking of contractor job performance on daily basis and generating compliance report based on job performance and safety compliance
• Implementation of approved MOCs with participation in engineering pre bid, vendor selection
• Provided technical support to maintenance and operations department.
• Investigate incidents and failure of field instruments and recommend changes.
• Process Safety Management (PSM) activities like Process Hazard Analysis (PHA), Plant Startup Safety
• Review (PSSR), Mechanical Integrity & Quality Assurance (MIQA), Management of Change (MOC), Field Change Over (FCO), Incident Investigation (II), Process Technology (PT), Contractor Safety Management in coordination DUPONT
• Calibration and trouble shooting of all type of field instruments, analyzers and lab instruments.
• DCS and PLC and F&G System modification and up gradation jobs along with scheduled PM jobs
• Checking of Loops, Alarm & Interlock systems
• Creating new loops in DCSs as well as in fields as required.
• Maintenance of Instruments such as Control Valves, RTD, Thermocouple, Level Transmitter, Pressure Transmitter, various types of Flow meters etc.
• Daily Job Planning and working with the SAP for issuing work permit.
• Working on bagging control system, Bagging PM & other maintenance jobs.
• Working on AMS system for Honeywell DCS, Triconex and Allen Bradley PLC
Awarded Bachalor of Technology in Electronics and Instrumentation.