Quality Consultant
SONIC BIOCHEM EXTRACTION LTD.
مجموع سنوات الخبرة :37 years, 7 أشهر
Conduct Quality Assurance program and operation evaluations according to the quality and food safety requirements for the plant with focusing on environmental health for organization, ensuring that work is fully compliant with Environmental legislation in relation to Emissions, Pollution, Carbon foot print and waste management.
Leading Process development activities across quality, operation and Environment conservation. Provide Training for relevant staff and workers for skill development in view of ISO 9001, ISO 22000, ISO 14001, ISO 45001, GMP, HACCP and Food Safety aspects.
Guiding for the compliance of Company’s Health, Safety and Environment, Create environment impact assessment and risk assessment of organization. Advise Management on aspects of Health, Safety and Environment.
Deliver meaningful presentations of Food Quality & Safety, Research & Development and EHS evaluation to staff. Interact with management to review assessment data and recommend strategies for improvement as necessary.
Responsible for auditing and developing quality along with production operation and implementing new procedure to improve quality of products.
Provide details of the quality assurance program, operation and provide a thorough knowledge of measurement techniques & procedures.
Conduct Quality Assurance program and operation evaluations according to the quality and safety requirements in the light of EHS Compliances.
Assist with the training of team members; improve tools, worksheets and training materials as necessary.
Deliver meaningful and accurate summary presentations of each evaluation finding to executives. Interact with management to review assessment data and recommend strategies for improvement as necessary
Accountable for the development of Quality Assurance System and related objectives into compliance from raw material up to finished product for 2 Aquafina Bottle Water Plants, 6 Pepsi Cola Soft Drinks Plants and 3 Tetra Pack Fruit Juices Plants.
•Build knowledge and share technical expertise in the area of Fruit Juice based ingredients and applications; incorporate into a Recipe development plan as per Market demand. Manage new Juice recipe development for Tetra Pack Plant till best Quality is achieved.
•Involved in the management of major R. O. Water Treatment Plants with 200 M3 /Hr capacity and Water Coagulation Treatment Plants Operations, Solved Process and critical quality issues with design modification of the Plant.
•Reviewed Company’s EMS in the light of Regulatory Agencies /Government guidelines and International Standard Organizations like AIB, HACCP and Pepsi Co. etc.
•Ensured that applicable Environmental laws and regulations complies, Monitor CO2, Ozone and Ammonia gases to manage all operations in a way that Safety and Environmental Health must not be compromised.
•Monitored and controlled degree of pollutants in Waste Water as per Local Regulatory Agencies Limits and Environmental Health compliance.
•Deftly managed complete quality control operations in line with the statutory requirements and as per preset guidelines
•Strategically analyzed the processes for product development within the quality parameters while working with the product development team.
•Accountable for inspecting, checking raw material/products during manufacturing to ensure its compliance with existing manufacturing Practices, standard operating procedures and standard scientific practice.
•Administered quality control activities and spearheading quality assurance function with overall responsibility for quality management of company's products range.
•Designed quality control systems & procedures and ensured strict compliance thereby to meet stringent product specifications.
•Accountable for the sampling & analysis of the raw materials & finished goods, ensuring problem-free operations.
•Responsible for the handling sophisticated instruments while performing the adhesive analysis on sophisticated instruments.
•Planned and executed production operations in co-ordination with the other functional departments to ensure reduction in rejection and rework, enhancing operation and productivity.
•Responsible for auditing and developing quality along with production operation and implementing technology to improve quality along with productivity.
•Mapped market dynamics to assess demand pattern and competitors' presence to roll out innovative strategies to remain afloat
Provide details of the quality assurance program, operation and provide a thorough knowledge of measurement techniques & procedures.
Conduct Quality Assurance Program and operation evaluations along with, Health, Safety & Environment requirements for clients.
Deliver meaningful and accurate summary presentations of each evaluation finding to executives. Interact with management to review assessment data and recommend strategies for improvement as necessary.
•Responsible for the Management of Quality Assurance Department and Research& Development Department, in connection to maintain quality of 85 SKUs with 49 Recipes, and Manage Research policies to Develop Quality of Carbonated Soft Drinks, Fruit Juices, Soya Milk, Bottled Water and Raw Material etc.
•Existing products for applicability or apply knowledge to develop new process capable products from bench top to pilot plant production.
•Develop manufacturing specifications, communicate critical requirements, and provide expertise throughout the development stage of a product.
•Lead the process for a smooth and effective commercialization of new products into full scale production.
•Coordinate technical/research projects and resources.
•Monitored and controlled quality operation of Tetra Pack Fruit juices Plants, Carbonated Soft Drinks Plants, PET Preforms & Bottle Production Plants, 2 different Water Treatment plants. Successfully launched and controlled Oasis Bottle Water and PET Hot Fill Fruta Juices Brands.
•Determined existence of Air and Waste Water hazardous pollutants and evaluate their impacts on health and taken steps to correct them as per Regulatory Agencies and Environmental laws and regulations.
•Spearheaded quality control operations with final accountability to ensure adherence to quality specifications and food safety parameters.
•Designed and implemented quality control systems and procedures and ensuring strict observance and audits thereof. Performed Pre-operational sanitation quality and Personal hygiene checks.
•Conceptualized and implemented measures for enhancing operational efficiency & optimizing resource optimization.
•Constantly monitored day-to-day operations at micro level, maintained daily checklists and executed the tasks assigned in accordance with organizational standards. Conducted Quality Audits with specific time intervals.
•Propagated Quality Circle movement and developed quality culture in the work force to achieve quality leadership in the industry.
Responsible for the Management of Quality Control Department in connection to maintain Quality of all brands of Pepsi Cola Beverages, Carbon Dioxide Production from 3 Plants, Water from Major Reverse Osmosis Treatment Plant with 150 M3/ Hr. capacity along with Lime Coagulation Water Treatment Plant with capacity of 70 M3/ hr.
•Involved in the PET Bottles Quality Production, along with Quality Control and Development of relevant in coming Raw Material with the Production capacity of 60 Million Cases/Year.
• Provide Technical support to Solved Operational issues with optimization of Production Line Efficiencies
Established and Managed Quality Control Department to maintain Physical, Chemical, Biological and Microbiological Quality criteria for Drinking Bottled Water and Fruit Juices.
•Monitored and controlled Reverse Osmosis Water Treatment Plants Operations. Responsible for the Maintaining and improving quality of HDP, PET and PS plastic containers.
•Monitored and controlled quality of Air Production unit as per OSHA limits and plant Waste Water quality as per local regulations and checking reports to ensure that workers Health, Safety and Environment laws are met as per local regulations, resolved problem if necessary.
Performed Physico-Chemical evaluation of experimental water bodies and Bio-Chemical estimation of Aquatic Biota with reference to Fish & Prawn cultured in Controlled & Polluted Water Bodies.
Study-To Preserve Environment Health, Study was done on Physical, Chemical, Biological & Microbiological impacts on the treatment process of Municipal Waste Water Oxidation Ponds treatment system with reference to Controlled Water. Bio-Chemical Reclamation of Waste Water. Positive & Negative Impacts of Nutrients & Toxicants on Aquatic Biota with reference to the Fish Production in same Controlled & Oxidation Ponds along with Biochemical alteration in Algae & Fishes
Lectures delivered on Water Pollution, Monitoring, Control its Treatment and Reclamation. Environment protection, requirement, awareness and implementation and also Aqua Culture related topics.
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Achieved Second Division.
Achieved First Division (above 75%)