Ibrahim Younes

MANUFACTURING SECTION HEAD 2020 - TILL NOW
HADEED for Metal Manufacturing
The section is responsible for producing all the required Spare parts for the whole factory, the section have three major divisions lathing& milling, Steel Structures, Fitting and assembly division.

Accomplishments:
 Reorganize and arrange the machines in the workshop in away that ease the product movement & reduce the wasted time in transportation.
 Successfully Rehabilitation many expired consumable spare parts reuse it, (before these spare parts were imported from Italy).
 Successfully instituted all work procedures in shop floor to ensure full control on operations & stock.
 Active use of the available ERP system after segregation of the corrupted data and make correction for it.

Key Responsibilities:
 Direct and command manufacturing section, established production plans/ procedures for maintaining high quality of products & operations. Ensured products conform to established customer & quality standards.
 Established, executed and updated the production plan continuously in coordination with maintenance, operations, sales and purchase department.
 Collaborated with technical office to maintain the product quality, as per international standards.
 Applying lean-manufacturing techniques to enhance productivity & rigorously improve processes thus ensured maximum utilization of machines, materials & labor to produce the required product with competitive cost and adherence to international standards.

PRIVATE ENGINEERING OFFICE
Started working with my owned private engineering office for consulting, studying & executing of industrial projects. With full support in all project steps which include and not limited to: studying economic feasibility, importing, designing, fabricating, installing, operation etc.
Accomplishments:
 Study a Project for prefabricated house factory.
 Study a Project for cement block factory
 Study a Project for ready mix concrete.
 Study a Project for French Fries production line.
 Study a Project for Yoghurt factory.

SENIOR EXECUTIVE PROFILE
A seasoned industrial and mechanical engineering and management professional with 16+ years of rich experience in spearheading manufacturing processes, factory operations, project management and quality control initiatives.
Lean-driven manufacturer, known for resolving complex production problems, driving change and implementing innovative manufacturing initiatives that support organizational effectiveness.
Championed project and operations planning and scheduling across process driven environments, exhibited thorough understanding of critical path methodology, time impact analysis and cost variance/control.
Supporting research, development and implementation of reliability engineering techniques and methodologies in support of the manufacturing excellence.
CORE SKILLS

Production Management  Manufacturing/Operational Excellence  Strategic Planning & Scheduling  Target Setting & Achievement  Engineering Drawing & Design  Expert in Metallurgy and Copper Manufacturing  Metal Forming (lathing, welding, and casting, grinding & polishing)  R&D for optimizing production lines  Corrective & Preventive Maintenance  Training and Development  ERP Implementation  Passionate Leadership
 Prefabricated Building  Ready mix Concrete & Concrete Products.
EXECUTIVE SYNOPSIS


 Recognized for delivering outstanding results in safety, factory improvement, productivity and profitability enhancement and revenue growth.
 Member of Syrian Inventors Society: Hold a patent number - 5402 for developing an industrial machine.
https://sites.google.com/site/syrianinventorsorg/activ-members/
 Accredited with financial reward during participation in Innovation Exhibition at Syria, 2004.
 Owns proactive mind-set for R&D, innovation and technology.

Accomplishments:
• Organized training for 75+ Operators and Engineers. Independently initiated English training for Engineers.
• Collaborated with IT team to develop and adapt ERP system (ADVARIS).
• Generated reports using ADVARIS (ERP system) to control all operations, ensured data accuracy and congruity with the actual status.
• Served as Safety and Environment Committee Member (Production Representative):
- Created and cultivated a safety-conscious work environment in cooperation with safety committee.
- Established policies and procedure to overcome hazardous situations and ensured safe healthy factory.

Key Responsibilities:
• Lean manufacturing and ERP experience owner. Designed new flowcharts & procedures for work to improve process.
• Collated reports on monthly & weekly basis for all products, consumed raw materials and averages, machine productivity, time managements, scrap, stock level in the shop floor, to facilitate identification of continuous improvement activities and implement any with significant cost and labor savings.
• Trained production staff of different levels (engineers, supervisor & operators) on ADVARIS-ERP system usage & principle.

SAUDI BIN LADEN GROUP - METAL ART WORK COMPANY (MOFAC) the company has 3 factories - hollow metal doors, steel structure & metal art.

Accomplishments:
• Designed planning program software for planning department to cover all company works and display progress of all projects & operation across the factories.
• Developed time schedule for enormous project to shorten delivery time.
• Subject matter expert, focused on workload optimization, resourcing planning, cost control, productivity and efficiency, reduction of waste and ways for improvements.
• Instrumental in securing ISO certification from BUREAU VERITAS, designed the work flow chart, work documents, forms and procedures for various departments.
• Authored new procedure & flowchart for functions in design department, ensured accuracy since it is directly proportional to project success.
• Refurbished catalog of hollow metal doors drawing, to be compatible with international standard (like HMMA & INTERTEK specification).
• Hand-selected to manage new factory construction work.

Key Responsibilities:
• Presided over day-to-day function and efficiency of the 3 production units, including oversight and assistance in production planning, staff relations, quality improvement, waste reduction, and other facets necessary for success. Reported to the top management.
• Functioned as Design Department Head, studied and reviewed projects drawing, collated shop drawing to get approval for it before commencing fabrication.

Accomplishments:
• Re-engineered the wire wrap machine to reduce the breakdowns. Secured registered patent on this modification (Patent Number 5402). https://sites.google.com/site/syrianinventorsorg/activ-members/
• Trouble-shot production line, thereby achieving continuous & improved business performances, including identifying and fixing huge waste in raw material (pulp), resulting in saving 800+ kg daily of raw material.
• Analyzed quality control reports to discover a breakdown in the production line, which affected the quality of the final product. Efficaciously fixed it locally thereby saving cost and time (Earlier fixing would be done in Italy).

Key Responsibilities:
• Drove efficiency with lean manufacturing techniques. Established factory production schedules, strove to optimize production resources: Manpower, Machines & materials to successfully meet customer delivery target
• Controlled chemicals and additives injection averages, machines parameters calibration, quality control for raw material, semi-finished and finished product to assure that it is compatible with international standards.

Accomplishments:
 Successfully fabricated laboratory testing machines (tensile & pressure test machine, shock test machine) as a graduation projects for students.
 Exhibited commitment to a culture of academic excellence and continuous improvement. Motivated students, nurtured enthusiasm & positive competition morale, along with ambition building.

Key Responsibilities:
 Conducted lectures on numerous subjects including Material Science, Material Resistance, Static Science, Welding techniques, Engineering & Executive Drawing Design. Provided effective instruction and assessment within the framework of syllabi provided by the Institute.
 Administered graduate thesis & projects execution. Endeavored to meet the technical course standard. Created a learning environment that assisted students in reaching their goals.
 Developed continuing programs of research and aimed at building a scholarly culture.
 Leveraged fundamental expertise and engaged students on miscellaneous topics related to mechanical design, CAD, CAM, product design, and other subjects related to industrial engineering- automation/controls, manufacturing processes, and large-scale optimization.