R&D Packaging Development Engineer
Beyti Egypt
Total years of experience :9 years, 10 Months
1- Conduct Packaging Benchmarking and work closely with suppliers to identify new opportunities and alternatives.
2- New machinery identification/development in collaboration with the Operations/Projects teams.
3- Compile policies, procedures, and guidelines in relation to Packaging R&D.
4- Consolidate data for various developmental trials such as Shelf life studies, Machinability trials and Transit trials and keep records.
5- Operational support to Manufacturing and Engineering (troubleshooting, quality improvement, line efficiency improvement, variances/concessions, input into CAPEX projects).
6- Drive the packaging sustainability strategy, identify gaps and opportunities, execute activities and report on progress.
7- Conducting trials, and validation to prove concept and scalability.
8- Packaging SQA support - supplier approval and material certificates of Analysis/Conformance in coordination with the Lab.
9- Interact with Marketing and Product development teams for Artwork development, prototype making, planning trials and BOM creation for a smooth commercial launch.
10- Procurement support (Supply Continuity, RFQ process) to ensure fluid work processes and outstanding execution with business team members.
• KPIs: 1- Conduct Packaging Benchmarking and work closely with suppliers to identify new opportunities and alternatives. 2- New machinery identification/development in collaboration with the Operations/Projects teams. 3- Compile policies, procedures, and guidelines in relation to Packaging R&D. 4- Consolidate data for various developmental trials such as Shelf life studies, Machinability trials and Transit trials and keep records. 5- Operational support to Manufacturing and Engineering (troubleshooting, quality improvement, line efficiency improvement, variances/concessions, input into CAPEX projects). 6- Drive the packaging sustainability strategy, identify gaps and opportunities, execute activities and report on progress. 7- Conducting trials, and validation to prove concept and scalability. 8- Packaging SQA support - supplier approval and material certificates of Analysis/Conformance in coordination with the Lab. 9- Interact with Marketing and Product development teams for Artwork development, prototype making, planning trials and BOM creation for a smooth commercial launch. 10- Procurement support (Supply Continuity, RFQ process) to ensure fluid work processes and outstanding execution with business team members.
Lead the investigation in any nonconformity issue.
Participate on the continual improvement projects from quality perspective.
Ensure that the FG samples of Milk and Juice products form the filling lines withdrawn as per the approved sampling plan.
Ensure that the start-up check list for all the filling lines after CIP/SIP and before start production is applied as per the approved QC program.
Ensure that the FG printing code for all filling lines in the start-up and changeover is applied as per the approved QC program.
Ensure the FG quality checks for FG products is applied as per the approved QC program.
Follow up the sterility test on filling line as per the approved sterility test procedure.
Control and report any non-conforming product as per the control of non-conforming product procedure.
Review and record the results of all quality check point in the quality control batch record.
Ensure of the implementation of GMP practices in the production area.
Review the quality batch records in daily basis and report the daily quality report to the quality section head.
• KPIs: 1- Lead the investigation in any nonconformity issue. 2- Participate on the continual improvement projects from quality perspective.
3- Ensure that the FG samples of Milk and Juice products form the filling lines withdrawn as per the approved sampling plan. 4- Ensure that the start-up check list for all the filling lines after CIP/SIP and before start production is applied as per the approved QC program. 5- Ensure that the FG printing code for all filling lines in the start-up and changeover is applied as per the approved QC program. 6- Ensure the FG quality checks for FG products is applied as per the approved QC program. 7- Follow up the sterility test on filling line as per the approved sterility test procedure. 8- Control and report any non-conforming product as per the control of non-conforming product procedure. 9- Review and record the results of all quality check point in the quality control batch record. 10- Ensure of the implementation of GMP practices in the production area. 11- Review the quality batch records in daily basis and report the daily quality report to the quality section head.
1- Supervising all QC activates.
2- Monitoring with technicians instructions and procedures according to company quality policy.
3- Recording defects on the daily defect tracking report & defect rate system.
4- Sharing with other departments the daily product defects on the daily lean manufacture morning meeting.
5- Implement corrective actions requested for sorting the non-conformities.
6- Responsible for approving the FGs in all productions stages and make sure all customer needs are achieved.
7- Implement all food safety rules and regulations as required.
8- Covering the QC manger in vacations only for responsibilities.
• KPIs: 1- Supervising all QC activates. 2- Monitoring with technicians instructions and procedures according to company quality policy. 3- Recording defects on the daily defect tracking report & defect rate system. 4- Sharing with other departments the daily product defects on the daily lean manufacture morning meeting. 5- Implement corrective actions requested for sorting the non-conformities. 6- Responsible for approving the FGs in all productions stages and make sure all customer needs are achieved. 7- Implement all food safety rules and regulations as required. 8- Covering the QC manger in vacations only for responsibilities.
1- Supervise on preparation samples in the laboratory, follow-up with QC on chemical analysis results of quartz rocks.
2- Monitoring on the production line to accuracy on size analysis of quartz rocks according to company quality policy.
3- Implement corrective actions requested by quality management in terms of resorting, resizing and transportation.
4- Daily reporting of stock including the status of sampling and production processes by collecting, analyzing, and summarizing data; making recommendations.
5- Daily visit to different company mines and sites to assure that company quality policy is well applied.
6- Assure that requested samples of productions and other activities of research arrive on dedicated time without any kind of delay.
7- Determines quality improvement parameters by identifying statistical methods relevant to processes.
• KPIs: 1- Supervise on preparation samples in the laboratory, follow-up with QC on chemical analysis results of quartz rocks. 2- Monitoring on the production line to accuracy on size analysis of quartz rocks according to company quality policy. 3- Implement corrective actions requested by quality management in terms of resorting, resizing and transportation. 4- Daily reporting of stock including the status of sampling and production processes by collecting, analyzing, and summarizing data; making recommendations. 5- Daily visit to different company mines and sites to assure that company quality policy is well applied. 6- Assure that requested samples of productions and other activities of research arrive on dedicated time without any kind of delay. 7- Determines quality improvement parameters by identifying statistical methods relevant to processes.
Alexandria Graduation Grade: Good Project Grade: Excellent
