Senior QA QC Manager
شركة صافولا لزيوت الطعام - السودان
Total years of experience :19 years, 8 Months
Quality Assurance and Quality Control Departments Senior Manager
Development of Master specification for RM and FG, Standard Operating Procedures for existing products and new product development.
Validate & verify Ensure physical, chemical, inspection of raw materials, Packing Material and Finished Products is carried out as per specification on time and product usage decision is given as per SLA.
Validate & verify oil refinery process and ensure all quality control parameters in place and within approved standards
Establish, implement and sustain a quality control program for all supply chain steps to ensure finish good products within quality, food safety and legal standards
Supplier Approval & Improvement program quality and food safety.
Plan, lead internal/external food safety and quality audits in the company and follow up on closure of the non-conformances on time.
Review internal/external audit reports and evaluate effectiveness of corrective action taken.
Lead saving project, and defect elimination project using lean six sigma tools
Participate in new products project and set the quality and food safety standards for the product design and facility design as applicable
Quality Maintenance Pillar leader and owner
Ensure proper root cause analysis is carried out for all Customer Complaints and corrective action is taken timely to address the customer complaint.
Develop and review Emergency Preparedness procedure regularly.
Ensure Business Continuity Plan is in place and updated following review.
Responsible for implementing and maintaining the SME (Savola Manufacturing Excellence) for continuous improvement processes.
Setting the QA and QC Departments' yearly quality budget, quality plan, quality audit plan, quality SMART target, KPIs, and quality strategy will help the departments accomplish the organization's overall strategy and goal.
Utilizing lean six sigma principles to investigate non-conformances/ identify root causes.
Revising and maintaining process maps, procedures, and any other quality documents to reflect processes as they are carried out, as well as in relation to standard for quality management systems and any other customer specific requirements.
Senior management and overseeing QC employees to verify that all corporate goods at all manufacturing phases meet uniform standards, keeping an eye on operations to make sure they adhere to production standards, Observe, test, or measure raw materials, in-progress items, and finished goods to ensure they meet corporate and quality requirements;
QA senior management and leadership Establishing, planning, and maintaining verification and validation activities for products, processes, equipment, and operations; setting up and controlling a document management system;
Managing internal audits; and ensuring the maintenance of ISO certificates are all tasks that need to be completed by staff. Manage and improve customer satisfaction, and respond to complaints and inquiries from customers
Accountable for continuously providing all areas of the Vendors Supplier Operations Quality Assurance function in accordance with the Quality Management System and Quality Policy to make sure that the company's goods and services are fit for their intended use and satisfy customers.
Created, maintained, and produced supplier development plan, creating the metrics for the function and supplier performance, Execute supplier validation audits with supplier assistance and advanced product quality planning (APQP) from the supplier.
Built process parameters and criteria with the engineering team (design and manufacturing engineers) to make sure supplier processes are efficient and fulfil product and process requirements.
March 2018 - Nov 2019
Food safety team leader
HSE Team Leader
Food safety lead auditor (internal audit & Supplier audit)
Determine raw material, product, and process requirements, specification, and needed quality control tests according to national and international standards to enhance quality and food safety of the products and raw material.
Minimize environment contamination risk by enforcing GMPs and GHPs, and environment monitoring.
Enforce and lead implementation of YUM! Food Safety audit, FSMS ISO 22000, and FSSC 22000.
Establish and Developed a HSE system in the mill according to IOSH, and ISO 45001 requirements
Participate in product development projects and maintains and improves product quality.
Follow up the closing of non-conformities arising from internal audit, supplier and external (certification) audit and reporting to general manager and quality manager
Determining training needs for food safety and quality requirements and improvements and implement related training program.
Develop HSE program and lead the awareness of HSE principles.
Enhance food safety culture and promote risk-based thinking in the organization.
Creating, enforcing, and upholding quality- and food-safety-related rules and standards in the mill, packaging facilities, and storage facilities.
Conducting management reviews, internal audits, process audits, and product audits.
Authoring and standardizing checklists, process documents, and leading continuous improvement activities for engineering and manufacturing.
Enhancing the quality and food safety culture by conducting surveys and required awareness and training
Defining risk and built risk assessment plans for Food Safety HACCP, Food Fraud VACCP, Food Defence TACCP, Health and Safety Hazards analysis and assessment across all wheata operations and functions.
Achieving FSSC 22000 certificate, and YUM FSA Tier 2.
Managing suppliers quality and work processes and quality via audits, data analysis, communications, & metrics reporting.
Leading and designing technical project overviews, system designs, quality parameters and control charts:
- Wheata Microbiology laboratory, Nov 2018 - Jan 2019
- Wheata Bakery Project, Aug 2018 - Sep 2019
Achieving grade tier 2 - compliance with YUM FSA by Working one-on-one with food manufacturing and becoming YUM approved supplier
- SHS for Manufacturing of Frozen Potatoes, Jun 2019
- GODI for Dairy products, Feb 2021
YUM Lead Auditor for assessing suppliers and pizza hut and KFC restaurants against YUM requirements.
- Savola Food, 2020
- Albrari Poultry Slaughterhouse, 2020
- Printech Packaging, 2020
- Pizza hut and KFC restaurants, 2019
- Kenya Poultry Slaughterhouse, 2019
Provide consultancy service and project managers for QMS ISO 9001, FSMS ISO 22000, EMS 14001, OH&S ISO 45001, KAIZEN events, 5S, Lean-Six sigma, and process improvements, that include and not limited to:
Gap assessment.
Training
Documentation.
Audit.
improvement recommendation.
Coordination with certification bodies to provide needed certification according to companies and clients requirements.
Creating value for our clients by providing services that enable them to continually improve their business performance and mitigate risk, and achieving compliance, increase stakeholder confidence and achieve excellence with technical advisory, management system certification and Training and certification of personnel.
ISO 22000 FSMS Certificate:
- Dajin Company for Poultry production, Dec 2018
Integrated Management System Certificate(ISO 9001, 14001, and 45001)
- Yarmouk Industrial Services, Dec 2019
- Brilliant Solutions Co. Ltd, Dec 2018
Integrated Management System ISO 22000, 9001, 14001, and 45001
- Premier Food Factory, Aug 2017
Lean-Six Sigma Projects
- Sudanese Civil Aviation Agency SCAA, Nov 2018
* Responsible for: Managing the Documentation Centre and the Secretariat of quality, all private correspondence with a representative management
and quality manager, and related system ISO 9001/2008, and the HACCP system
* Responsible for: Internal Audit, measurement procedures, data analysis and optimization
* Responsible for Coordinate and follow up on what it takes to be responsible in front of the management representative and director of
quality and the advisory, and the donor Certificates .
* Responsible for: Save and archive the original and only the final system,
and also of all documents and relevant standards .
* Responsible for: set records and control of documents..
* Responsible for: coordination of operations for the purpose of rehabilitation and training records
Ensured an effective ISO 9001 Quality Management System (QMS) process, HACCP principles and food Safety standard was established and implemented, to recommend corrective and preventative action where necessary to ensure its effective implementation and improvement.
performing GMP inspections and line clearance before starting dispensing, Production or packaging and maintaining compliance of GMP GHP areas with respect to maintenance, cleaning and requirements
Training and coaching all levels of employees in GMP, GHP, Food Safety, problem-solving and corrective action reporting.
Evaluating and maintaining the annual internal and external evaluation and surveillance programs and the subsequent evaluation plan and checklists necessary for assessing the implemented policies.
Monitoring and controlling document management system in the factory
Total Quality management and Excellence.