Senior Industry 4.0 Engineer
Saint-Gobain
Total years of experience :13 years, 7 Months
In addition to previous scope Maintenance and Industrial planning as well as Spares and inventory
management, and Reliability Pillar Co-Leader, i was assigned two new roles under this new position title:
1- Industry 4.0:
Creating and leading the implementation of a 5 Years roadmap for digital transformation that contains below
topics:
# Digital Applications: Digitizing and simplifying routine jobs in different departments to achieve savings in
effort, Time, and money, and increase the quality of information.
# IOT: examples on internet of things could be (MES: Manufacturing Execution Server, EMS: Energy monitoring
system, CMS: Condition Monitoring System, …..)
# Big Data Analysis: Data could be magic if it was well engineered, Structured, and historically stored, Soware
working on big data analysis could identify patterns and predict scenarios, It will be very helpful in many future
projects for maintenance, quality, and other departments.
# VR & AR: Both Virtual Reality and Augmented Reality could be used for many applications in safety,
Production, and maintenance, to create simulations, Training material, and enhance reality for better
judgements and safer working environment.
# There are some other applications like COBOTS and AGV
2-Industrial Network Cybersecurity:
- Responsible for ensuring that all our industrial networks and applications are having all the needed security
measures like (Antivirus updates, Windows Security Patches, Application Security check lists, penetration
Tests)
- Inventory of all our industrial network items (Switches, Sensors, Servers, .....)
- Following locally the implementation of a global cybersecurity action plan with the global cybersecurity
officer.
Industrial Planning Engineer
Saint-Gobain
In addition to the previous scope of maintenance planning & Scheduling, and being responsible of SAP PM Module, and predictive maintenance program, My scope expanded to include:
1- Managing Spare Parts store ( Inventory management, Lead Time analysis, Consumption rate analysis, Equipment & Spares criticality analysis, Ensuring with storekeepers that the proper storing conditions are applied)
2- Material planning (closing the loop between maintenance planning and the spares store by activating the role of material planning in terms of preparing lists of exceptionally needed spares for shutdowns/ transitions, preparing lists of required spares each year for routine maintenance jobs, reviewing stock values, and issued PRs to ensure that the department is working within the planned budget.
3- In Transitions and shutdowns i am responsible for the planning and follow up of all the running activities (Maintenance & Production )
4- Monthly reporting of maintenance cost analysis, and propose (sometimes lead) cost reduction projects.
5- Delivering quarterly deployment of the department KPIs (Paretos to locate the saving opportunities, and bridges from the current KPI Value to the target with identified projects to reach the target)
6- Co-Leader of WCM Reliability Pillar in the plant, aligned with the department vision which is driven from the company strategic drivers, and company vision, Reducing breakdowns, Reducing Maintenance cost, Reducing spares cost, and improving the OEE.
(2 years 2 months)
Essential Duties and Responsibilities
• Planning:
1. Planning, scheduling, and coordinating corrective, preventive & predictive.
2. Measure & review Maintenance Key Performance Indicators (KPI).
3. Preparing Daily, Weekly and Monthly maintenance reports.
4. Calculating & monitoring equipment’s performing rates.
5. Corporate maintenance in determining Work orders priorities.
6. Generating the Work orders and distribute for the departments.
7. Monitoring and controlling maintenance costs.
8. Quarterly deploying maintenance KPIs and creating paretos, and bridges from the actual to the target by
spotting the savings opportunities.
9. During transitions and shutdown (Planning the needed resources: Tools, Spares, Man power, and planned
cost), and follow-up of the planned tasks completion via Kanban tool, Gantt chart, or MS Project based on
complexity.
10. Following Predictive maintenance program, and using vibration measurement device (Vibrio M) to take
monthly vibration readings, and analyse them using DDS Soware.
• Computerized Maintenance Management System (SAP):
1. Follow up system implementation.
2. Designing maintenance strategies, maintenance Plan and methods.
3. Monitoring the Outstanding Work Requests, Work Orders and Due.
• Projects I Lead:
1. Cutting Line Conveyors Breakdowns Reduction (30 K€ Annual Saving)
2. Offline Cutting Breakdowns Reduction (9 K€ Annual Saving)
3. RCM Project (FMECA Analysis for Conveyors System).
4. Weak Component analysis in Robots.
# Continuous improvement and maintenance of the Manufacturing Know-how Transfer and Training (MKT2)
program to help develop and standardize operator knowledge and capability, aiming for operational
excellence and customer satisfaction.
# Developing training material for new or current operators from reference DTI modules or from local training
material using the DTI pedagogical standard, and coordinate the development of assessments to measure
operator skills.
# Communicate with the operators to ensure the smooth operation of the training process.
# Participate in projects targeting competence gap reduction and improving operator skills.
# Facilitate the generation of contributions from SGGE employees and follow-up the completion of these ideas
with Area Managers or Section Supervisors.
# Communicate with the MKT2 Central Team the training and development performance of the plant, and/or
the troubleshooting of the MKT2Pass or Toolbook.
# Participate in the deployment of the WCM, EHS, ISO 9000, OHSAS 18000 and ISO 14000 (All related projects
within department) with their respective program managers.
•Worked as a shift Engineer in Techno Ferrari Department.
•Role involves participating in electrical power system installation, maintenance, reverse engineering, documentation.
•Omron PLC, Omron Inverters, NS drivers (both keypad and touchscreen), Access points, and burning the PLC, Inverters, and NS screens using CX Programmer.
•Siemens PLC & SCADA system (S7-200, S7-300, S7-400, ET200S distributed I/O), control strategy analysis using Siemens Simatic manager software.
for Huawei Egypt - Suez branch.
•Responsible for the Maintenance of -Etisalat Co. BTS's in Suez City.
•Experienced with the BTS 3012, BTS 3900, BBU 3900 as Node B, RTN 620, RTN 950, RTN 980 as indoor link, Sector Antenna, Dipole Antenna, Dish antenna along with the outdoor link attached to it, RRU, TMA, Bias Tee, and different types of Power Distribution and Monitoring Units.
•Handling responses to all kind of Alarms such as Sensor Failure, VSWR, Path Imbalance, High BER, Fading, OML fault, and Hardware check Alarms.
Maintenance for Pechora missile system -Antennas and Radar system
Bachelor in Telecommunications Engineering
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