Maintenance Engineer
ADNOC Group
Total des années d'expérience :23 years, 4 Mois
* Operation and maintenance of GE GT13E2 210 MW heavy duty gas turbine plan maintenance works to maintain safe
operation along with contractor and trouble shooting for corrective maintenance to prevent repeating of failure
* Maintenance and 5 yearly certification and in situ testing of HP and LP Daniel surge relief valves RZD-SR-RMX95 12" Class
600 and RZD-SR-RCX 12" Class 150
* Manage crude oil tank decennial refurbishment projects using desludging by man-entry free approach from contractors Oreco
and Dhafra Technologies
* Evaluation and selection of new equipment ensuring reliability targets, life-cycle costing, maintainability and availability
reviews
* Establish critical spares and maintenance schedules throughout the design phase of the expansion project and
implementation into the CMMS system SAP
* Improve piping installation to minimize flow inducted vibration effect on the process line after flow increase with contractor
Xodus Group
* Review and challenge design of brown field modification and greenfield project in term of maintainability like terminal
extension M- Project
* Keep OPEX vs. Budget Variance (%) as low as possible investigate the root cause for difference, put together a plan to get
costs more in line with the budget
* Review and amend existing plans for (5 years business plan, five years shutdown plan, majors facilities replacement plan)
* Support the procurement function in Supply Chain Management to ensure cost effective sourcing and purchasing of the
required quality goods and services.
* Follow up duration of technical evaluation by following rule of time taken in weeks from Technical Bid Opening to Technical
Evaluation Report Approval (7weeks/5weeks)
* Manage testing and certification of pressure and temperature relief and safety valves according to API standards in house
* Keep PSPI process safety key performance indicator as high as possible by ensuring the hard barriers are effective
• Implement rotating equipment programs that support reliable practices for capital and expense expenditures, including budgets, equipment specifications, Mean Time Between Failure and Bad Actors programs, failure analysis and preventative maintenance programs
• Operation and Maintenance of CPF more than 250, 000 barrels of oil per day production, continuously running of MPUs Solar Taurus 60 5.7 MWe gas turbine
• Operation and maintenance of Mars 100 compressor Sets driving C336EL HP and C5LL LP compressor and gas processing plant
• Lead compliance with safety policies and regulatory rules, such as incident reporting, investigations, JSA, PSM, safety meetings, safety and housekeeping audits
• Leads the development and implementation of outage resource (contractors) and performance strategies to effectively and efficiently perform all outage work as a contract administrator
• Analyzes equipment performance, failures and operating conditions to optimize maintenance tasks regarding to their effectiveness and frequencies,
• Development of remedial action plans to address failures and defects identified during Root Cause Failure Analysis (RCFA), periodic reliability analysis, and condition/ performance monitoring analysis of rotating equipment
• Carry out RCM/FMEA studies on critical equipment to ensure current maintenance strategies are fit for purpose in predicting the onset of failure patterns to allow timely intervention to implement remedial actions
• Review and approve MOC to the MMS content ensuring they are appropriately aligned to enable efficient scheduling and execution
• Participate actively in the Work Management Process to ensure work is executed safely, efficiently, and effectively implement of daily work and manage contractors on site
• Administer the capital maintenance projects to be consistent with reliable standards and practices but within the developed budgets.
• Motivate and evaluate the performance of local staff and provide on-going feedback regarding performance and expectations according to OJT
Key Accomplishments
Operation and Maintenance of CPF more than 250, 000 barrels of crude oil per day production, continuously running of MPUs Solar Taurus 60 5.7 MWe and Mars 100 compressor Sets driving C336EL HP and C5LL LP compressor and gas processing plant
• Management of Bonatti contractor the activities of assigned personnel to ensure that their work is carried out correctly and to the required company standards in order to minimize downtime and cost for GTPP (Gas Turbine Power Plant with 3 set GE MS 6001 Duel Fuel, 41.6 MW total power 126 MW)
• Leading planned and unplanned inspections for heavy industrial gas turbines such as borescope inspection, combustion inspection (CI), hot gas path (HGPI) and major inspection (MI).
• Management of Weir contractor for preventive, predictive, corrective and troubleshooting maintenance activities of the central process facility CPF and its plants in an efficient, safe and reliable manner by utilizing the most appropriate technologies within the budgetary limits
• Supervise energy-focused health and safety specialist Crescent in the CoW to ensure all PTW is executed safely, efficiently, and effectively
• Commissioning and start-up of three double deck crude oil floating roof storage tanks with a capacity of 416000 bbl. each located in the Tuba Tank Farm in Basra by Rosco
• Plan emergency generator diesel engine, top and bottom ends overhauling and fault finding, i.e. Caterpillar, Perkins, Cummins, brands over 1500 KVA including hour based servicing, load bank testing
• Development and implementation of scheduled maintenance programs and plans, overhauls, outages, inspections, draft tasks, instruction books, procedures, checklists to prevent breakdowns
• Prepare CMMS SAP work lists (preventive, predictive, corrective) for permit to work system, review requests from operation and assist department in the development of an overall work plan for the planned or unplanned shut down
• Prepare risk assessments for all high risk activities and take necessary measures to avoid any incident and accidents
• Review the types of stock holding levels of Mechanical equipment held as SPIR, and optimize the inventory, stock management co-ordination of the ordering of spares in conjunction with the Materials Coordinator
• Prepare technical bid analysis and evaluation reports for rotating and static equipment, mechanical handling and packaged units for second phase of project
• Assist operations personnel in the assessment of optimal utilization (duty vs. standby equipment), overall equipment effectiveness improvements and other parameters that define operating condition, reliability, availability and asset cost
• Review performance acceptable criteria for HSESCE equipment and perform risk analysis on deferral raised on critical equipment
• Training of the Local Iraqi engineers, technician according to Company Competency Management System
• Operation and maintenance of 4x Wärtsilä 12V34SG and 14x Wärtsilä 18V34SG Wärtsilä) natural gas fuelled engine and its utilities which drives main crude oil pumps
• Responsible high availability of Ruhrpumpen (serial type ZMS I 530/04x2 with double volute) main crude oil booster pumps, axially split, horizontal, double stage centrifugal type
• Inspection and maintenance of of gearbox (-Lufkin Model: NF3307D; Input: 736 Output: 3513 rpm; Ratio: 4.775:1
• Maintenance and replacement of API Plan 54 Seal Flush system and it is utilities (motor, pump, pcv, bladder accumulator)
• Adjustment of RMG Gas control pressure regulating and measurement unit for gas driven combustible engine
• Responsible of all type of utility pumps availability low and high pressure crude oil Reinjection pumps (Ruhrpumpen, ZM II 530/03, centrifugal pump and JTN 6x6,
• Maintenance of slop Tank API vertical pump Gemini VIT-FF 6CHC, Diesel oil and lube oil main tanks pumps Gemini 3700 1X2-9S, The Houttuin double entry twin screw pumps series 236, horizontal rotating self-priming positive displacement pumps submersible pumps
• Clean and replace charge air filters, A and B-bank, AAF, ASC II Jet Pulse Filter in case of DP alarms
• Maintenance and repair of Turbochargers Turbomeca HS 5800 A1F dismantle and dispatch for overhauling if required
• Changing of rupture disc in case of bursting Exhaust gas explosion plate, FIKE, 1.4301/PFA/1.4301/NGB
• Dismantle and ultrasonic cleaning of charge air coolers, GEA, 80/29/12+12/2-ESV
• Maintenance and replacement of butterfly valve for (Westgate and, Somas, VSS3-125), thermostatic valves, (HT-Water temperature control, AMOT)
• Maintenance of cooling radiators fan, Ø 1240, 21018, Fincoil and bearing replacement if required
• Repair and reconditioning of lube oil cooler and heat recovery plate exchangers Alfa-Laval, M15-BFM8 and M15-MFM8
• Repair of Instrument air compressor Tamrotor centrifugal ES15 15 bar.156 m3/h and driers
• Maintenance of Plant Air System 30 bar Sperre; Model HL2/160 is a two stage 90º V-Piston compressor, 40bar, 108 m3/h
• Refurbishment of site Diesel engines1500 kVA Perkins 4016 TAG2A and Stamford HCK 1734 H Alternator, CAT Engine Model No: 3456, VOLVO Engine Model: TAD 1631 GE
• Development and implementation of equipment data collection systems and programs, create fault trees, manage temperature and vibration spectrum analysis for predictive maintenance, inspect lubrication and wear debris analysis results from Shell
• Take corrective actions, manage equipment thermal growth, alignment and bearing follow ups, use infrared monitoring and analysis system for inspection, prepare report and procedure drafting, and trend analysis, create spectrum generation to prevent breakdowns
• Supervise operation and maintenance of FMC Positive displacement custody metering system, (8 parallel 12’’ PD Meter runs a 24‘’ bidirectional prover, Smith positive displacement meter, K12-S7 type, analyzer skid sampler and General valve four-way diverter for proving line and prover sphere diameter check during shutdown)
• Supervise firefighting equipment maintenance requested by firefighting department, (electrical motor/diesel engine driven firefighting pumps and overhauling of fire hydrants, discharge pressure relief valve overhauling and adjustment, major crude oil storage tanks firefighting system according to NFPA Standards)
• Identify maintenance department KPI’s; develops and communicates productivity improvement plans to track areas identified for improvement
• Training of the Local Azerbaijani, Georgian and Turkish engineers, according to BP CAMS requirement
Key Accomplishments
Mechanical integrity of the 1768km BTC pipeline since it became operational in June 2006. Since that time BTC has carried a total of over 1.9 billion barrels (256 million tons) of crude oil and sent to world markets. (1 million barrels/day)
Condition-Based Maintenance (CBM) • Maintenance Organization • Design for Reliability and Asset Management • Turnaround Emergency and Planned Shutdown Management • Reliability, Maintainability & Risk • Fault and severity analysis of equipment • Equipment Failure analysis • Performance monitoring and troubleshooting • Reliability Equipment Calculation and Mod Principles • Root cause analysis of failures in equipment (RCA) • RAM Modeling
Natural Gas Hydrates Oil Gas and Energy Financing Design and Construction of LNG Storage Tanks Turnaround Management for the Oil, Gas Geothermal Power Plants Subsea Engineering Underground Gas Storage Facilities Design and Implementation Modeling, Control, and Optimization of Natural Gas Processing Plants
