Islam mohy El-Din, Production Manager

Islam mohy El-Din

Production Manager

LEONI Wiring systems

Location
Egypt
Education
Bachelor's degree, Mechanical Engineering
Experience
13 years, 2 Months

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Work Experience

Total years of experience :13 years, 2 Months

Production Manager at LEONI Wiring systems
  • Egypt - Cairo
  • My current job since February 2018

• Plan and introduce efficient production methods to maximize the productivity.
• Ensure the production is running cost effective and feasible to the organization.
• Monitor the operations KPIs on a daily basis and supervise the shift leaders.
• Ensure that all the relevant standards, specifications and customer requirements are adhered to.
• Liaising among different departments, e.g. process engineering, quality, supply chain and ensure efficient collaboration and co-ordination between them.
• Ensure the continuous running of improvement workshops through different methods.
• Ensure that internal/external PPM figures are within targets and take actions.
• Set and manage production budgets.
• Ensure the implementation of IATF 16949 and ISO 14001 requirements in the segment.
• 5S Implementation and adherence.
• Selection of the right calibers and set training requirements & follow up that they are effective.
• Set target agreement to subordinates & quarterly review.
• Monitor scrap rate of the material used in production and take necessary actions to eliminate it.
•Monitor and manage machinery maintenance in liaison with technical service

Senior QC Engineer. at LEONI Wiring systems Egypt
  • Egypt - Cairo
  • October 2014 to February 2018

• Monitor production processes; analyze product specification’s requirements &Proposes changes.
• Support Issuing the FMEA and minimizing the RPN numbers.
• Head Weekly/Monthly meetings with cross functional team to review internal/external figures.
• Ensure customer requirements are met.
• Issue / review the control plans.
• Investigating Root cause of the quality issues, using the global systematic approaches and as per customer requirements.
• Area release before start of production.
• Set internal and external (from other factories) PPM target and cascade it to the production groups.
• Set training requirements & follow up that they are effective.
• Handling customer’s audit and ISO/TS 16949 audits
• Set target agreements and Quarterly review.
• Improving the processes with the core team using Kata tool.
• Handling customers’ complaints related to crimping from all the customers (9 factories with different customers).

Goods Receiving Inspection and SQA Egnineer at Leoni wiring system Egypt
  • Egypt - Cairo
  • February 2013 to October 2014

• Liaising material quality issues with the production and Quality Engineers.
• Perform supplier quality audits and management of the supplier corrective action process.
• Approving supplier’s PPAP and manages Supplier Change Requests.
• Manage inspection Team &developing of the inspection criteria.
• Manage non quality cost and responsible about cost of non-conformity with the supplier.
• Cover the GRI manager in case of delegation.
• Track supplier quality performance and measurements for suppliers (KPI’s)
• Handling quality complaints with the suppliers; and work with the suppliers on failure analysis, root cause analysis and corrective and preventive actions till closing the complaints
• Responsible about stock take activities as a delegate from the quality director.
• Handling Customer’s audit in the stores and GRI area.
• Participate in supplier performance reviews.
• Applying Makigami tool in GRI area.

Junior quality engineer at leoni wiring system
  • Egypt - Asyut
  • July 2011 to February 2013

- Preparing 8D reports.
- Finding the root cause of quality problems and PDCA coordinator.
- Preparing Production Part Approval Process "PPAP" Documents
- Preparing a Supplier Problem Quality Report "SPQR".
- FMEA & control plan responsible .
- Customer Interface.
- Gap Analysis responsible.
- Preparing Daily, Weekly and Monthly Quality Reports.
- Working as a “Deputy of Quality Manager” in Assiut Plant.

Maintenance Engineer at El-Fardous for natural water
  • Egypt - Cairo
  • March 2011 to July 2011

Responsible for the maintenance of injection and blowing machines

Education

Bachelor's degree, Mechanical Engineering
  • at Assuit university
  • June 2010

Specialties & Skills

Lean Manufacturing
Quality Tools
Microsoft Excel
Root Cause Analysis
Gap Analysis
RCA analysis
Makigami
Handling customer complaints

Languages

English
Expert

Training and Certifications

Time and stress management (Training)
Training Institute:
MBA
Date Attended:
February 2016
Duration:
16 hours

Hobbies

  • Reading
    My reading target is 50 books per year