Evin Roy

• Manufactuing Engineering - Assembly Process Planning:: Led assembly process planning and optimization
for Non-Ferrous and Turned Cage lines using Lean Manufacturing (Kaizen, SMED, 5S, Visual Factory).
Improved line productivity by 20% through changeover reduction and process standardization.
Developed process flow diagrams, PFMEA inputs, control plans, and pictorial work instructions (PWI) to enable
standardized and error-proof assembly.
Implemented Poka-Yoke concepts in manual operations to minimize operator-dependent defects.
• MBOM and Process Documentation:: Supported MBOM creation and alignment with EBOM by defining
operation sequences, tooling requirements, and inspection checkpoints.
Maintained process document management system including SOPs, PWIs, control charts, and first-off inspection
reports across 4 departments.
Standardized inspection and quality documentation enabling zero-defect mindset and faster new process ramp-up.
• Industrial Engineering and Line Readiness:: Performed capacity planning, line balancing, and takt-time
calculations to optimize assembly throughput.
Improved shop-floor material flow using Lean, Kanban, and FIFO concepts, reducing RM lead time by 94%.
Executed Kaizen events and continuous improvement projects focused on productivity, safety, and ergonomics.
• Manufacturing Support and Systems: Supported live production builds by providing short-term corrective
actions to avoid line-down situations.
Used SAP for production execution, material tracking, and inventory management. Used Excel, SQL, and Python
for manufacturing data analysis and KPI tracking.
Worked on manufacturing data modeling to visualize RM inventory and shop-floor KPIs, reducing overstock by
27.9% (from INR 18.17 Cr to INR 13.12 Cr).
Collaborated with cross-functional teams to explore MES readiness and digital shop-floor visibility initiatives.
• EHS and Compliance:: Led implementation of fire detection and hydrant systems.
Supported ISO 14001 ISO 45001 audits, ensuring compliance in manufacturing operations.

Digital Twin Virtual
• LOD 500 Modeling: Executed high-precision as-built modeling (LOD 500) of MEP systems for projects in
Riyadh, Saudi Arabia, ensuring 100% accuracy for facility management and maintenance.
• Quality Control: Partnered with Project Managers to deliver detailed QC reports for as-built sheets using
Bluebeam REVU and Autodesk Revit.
• Digital Twin Development: Applied virtual manufacturing and virtual build validation concepts to verify
assembly feasibility prior to physical execution.
• Clash Co-ordination: Performed automated clash detection using Navisworks and resolved multi-discipline MEP
conflicts within Revit models.