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Fady Khalil, Complex Operations Manager

Fady Khalil

Complex Operations Manager·BEAM CONSOLIDATED

Lebanon

Master's degree, MBA

Work experience

Total years of experience: 21 years, 5 months

Complex Operations Manager

January 2023 - Present

BEAM CONSOLIDATED

Suez, Egypt

January 2023 - Present

Leading the daily operations of multiple manufacturing plants: gypsumpowder, gypsum board, Fiber cement board, ceiling tiles, dry mixes, fl exible packaging and PVC.

Developed and implemented corporate strategies in collaborationwith senior stakeholders, aligning operational goals with dynamicbusiness objectives.

Transformed operational workfl ows by leading cross-functionalteams in Lean Six Sigma initiatives, achieving sustainable costreductions and increased customer satisfaction.

Directed all facility expansion initiatives, resulting in a streamlinedoperational workfl ow and improved effi ciency across multiplemanufacturing sites.

Established a proactive risk assessment culture, leading toimproved operational safety and effi ciency across all facilities.

Led cross-functional teams to develop and launch new products, signifi cantly improving customer engagement and loyalty throughstrategic market alignment.

Implemented advanced business intelligence dashboards within 3months, enhancing data-driven decision-making and performanceanalysis across the organization.

Company industry:
Construction & Building

Group Operational Excellence Manager

January 2022 - January 2023

Beam Consolidated

Suez, Egypt

January 2022 - January 2023

Driving and implementing operational excellence initiatives andtrainings.

Cultural Change through hands-on training of key personnel on thecorrect implementation of Lean Six Sigma tools, including SIPOC, FMEA, QFD and BSC.

Company industry:
Construction & Building

Operations Director

January 2020 - January 2022

Sigma Cylinders

Abidjan, Ivory Coast

January 2020 - January 2022

Managed safe and effi cient operations of an LPG cylindermanufacturing plant, overseeing supply chain, production, QHSEand maintenance while shadowing commercial initiatives.
Enhanced personnel development programs, resulting in asignifi cant increase in compliance with safety standards throughtargeted training initiatives.

Company industry:
LPG Bottling

Terminal Manager

January 2018 - January 2020

WARDIEH HOLDINGS, Previously Mobil Oil

Beirut, Lebanon

January 2018 - January 2020

Responsible for the safe and effi cient day-to-day operations atWardieh’s fuel terminal, covering the whole supply chain cycle ofpetroleum bulk products (including oil ships and tankers).

Streamlined the blending of lubricant oil, ensuring adherence tosafety and international standards.

Established a comprehensive asset management strategy thatimproved safety compliance and operational performance, fosteringa culture of continuous improvement.

Company industry:
Oil & Gas

Projects and Maintenance Manager

January 2013 - January 2018

Wardieh Holdings

Beirut, Lebanon

January 2013 - January 2018

• Led project management and renovation activities across 160+
retail gas service stations, enhancing operational efficiency and
customer satisfaction.

Company industry:
Oil & Gas

Corrugated Packaging Reliability Manager

January 2013 - January 2013

IPC, INDEVCO GROUP

Dammam, Saudi Arabia

January 2013 - January 2013

• Installation of multiple die cutting machines (expansion project)
and setting them to full production in record durations.

Company industry:
Paper & Paper Product Manufacture

Maintenance Manager

January 2008 - January 2013

IPI, INDEVCO GROUP

6th of October, Egypt

January 2008 - January 2013

• Engineered and oversaw the installation of two tissue
manufacturing plants, along their utility lines.
• Developed and implemented a comprehensive maintenance
program, utilizing advanced condition monitoring technologies to
enhance equipment reliability.
• Established a culture of continuous improvement in maintenance
practices, leading to significant enhancements in equipment
performance and team collaboration.

Company industry:
Paper & Paper Product Manufacture

Tissue Making Mechanical Engineer

January 2005 - January 2008

UTM, INDEVCO GROUP

Jbeil, Lebanon

January 2005 - January 2008

• Executed hands-on mechanical maintenance tasks, enhancing
equipment reliability and plant productivity.

Company industry:
Paper & Paper Product Manufacture

Education

ESCP Europe/ESA Business School

June 2017

June 2017

Master's degree, MBA

France

Lebanese University

July 2003

July 2003

Master's degree, Master in Mechanical Engineering

Lebanon

Skills

Business Management
Expert
Business Management
Expert
Project Management
Expert
Project Management
Expert
Strategic Planning
Expert
Strategic Planning
Expert
Data Analysis
Expert
Data Analysis
Expert
Operations Management
Expert
Operations Management
Expert
Operations Management
Expert
Operations Management
Expert
Quality Management
Expert
Quality Management
Expert
Data Analysis
Expert
Data Analysis
Expert
Lean Systems
Expert
Lean Systems
Expert
Strategic Planning
Expert
Strategic Planning
Expert
Business Planning
Expert
Business Planning
Expert
Business Development
Expert
Business Development
Expert
Project Management
Expert
Project Management
Expert
LEAN SIX SIGMA
Intermediate
LEAN SIX SIGMA
Intermediate
COMPOSITE MATERIALS
Intermediate
COMPOSITE MATERIALS
Intermediate
INTERPERSONAL COMMUNICATIONS
Intermediate
INTERPERSONAL COMMUNICATIONS
Intermediate
MASTER OF BUSINESS ADMINISTRATION MBA
Intermediate
MASTER OF BUSINESS ADMINISTRATION MBA
Intermediate
MECHANICAL ENGINEERING
Intermediate
MECHANICAL ENGINEERING
Intermediate
OPERATIONS
Intermediate
OPERATIONS
Intermediate
OPERATIONS MANAGEMENT
Intermediate
OPERATIONS MANAGEMENT
Intermediate
SIX SIGMA BLACK BELT
Intermediate
SIX SIGMA BLACK BELT
Intermediate
STRATEGIC PLANNING
Intermediate
STRATEGIC PLANNING
Intermediate
CONSTRUCTION
Intermediate
CONSTRUCTION
Intermediate
Business Management
Expert
Business Management
Expert

Languages

Arabic
Expert
English
Expert
French
Expert

Memberships

Lebanese Engineers Syndicate

Member

January 2009

Training and Certifications

Certifications
Lean Six Sigma Black Belt
Aveta Business Institute
May 2018
Lean Six Sigma Black Belt
ASQ
Jul 2024
MQ-OE (Organizational Excellence)
ASQ
Jul 2023
PMP (Project Management Professional)
Apr 2016

Training
Project Management Professional Course
CMCS-AUB
Emotional Intelligence
Dovetail
Advanced Maintenance Management
Meirc
Maintenance Planning and Control
Meirc
Business Writing
Amideast
Aviation Fuel QC and Operations
ENOC
Problem Solving and Decision Making
INDEVCO
Coaching and Feedback
INDEVCO
Leadership
INDEVCO
Team Building
INDEVCO
Effective Presentation Skills
INDEVCO
Time Management
INDEVCO