Faizan Syed, Factory Manager

Faizan Syed

Factory Manager

Al Kifah Holding Company

Location
Saudi Arabia - Alahsa
Education
Master's degree, MBA in International Management
Experience
13 years, 0 Months

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Work Experience

Total years of experience :13 years, 0 Months

Factory Manager at Al Kifah Holding Company
  • Saudi Arabia - Alahsa
  • My current job since August 2016

• Overall responsibility of the production process by ensuring availability of resources such as Man, Machine, Materials with the Area provided.
• Establishing procedures, controls which ensures that the defined standards are maintained & monitored.
• Research, Design, Evaluate, Analyze, Install, and Maintain Mechanical Equipment’s, systems and processes to meet requirements by applying Engineering Knowledge and Principles.
• Read and Interpret Technical Drawings and Implement Operating Procedures and provide Technical Information to the Shop Floor Employees.
• Establishing procedures, controls which ensures that the defined standards are maintained & monitored.
• Analyze all methods of manufacturing and Processes and select the best method / Process according to the resources available with Continuous improvement in the System.
• Analyze New Customer Design Proposals, specifications and their Requirements to evaluate feasibility for the Material and Time required for the design / application.
• Investigate to find Root cause of the equipment failures / Breakdowns to troubleshoot faulty operation, Recommend Preventive Actions to maintenance employees. And coordinate Preventive Maintenance Plan to maintain machine and Equipment’s in optimum conditions.
• Monitor all Operations including Fabrication, welding, Painting and Final Assembly to ensure that all operations are in accordance with the Designed specifications and requirements.
• Conduct Research that analyses and tests the design, performance and Operation of all Mechanical Equipment’s and Processes involved.
• Overall responsibility of the production process by developing, coordinating,
• monitoring all Production Aspects including Cutting, Fabrication, Welding Painting and Final Assembly by ensuring availability of resources such as Man, Machine, Materials.
• Providing regular reports in accordance with the SAP System.
• Ensure 5S, Visual Management and Visual Controls are followed and practiced effectively in the entire Production Area.
• Research and Implement Engineering Principles and Industrial Practices to Emerging fields like Automation, Robotics and Waste Management and Determine requirements for Product development, Improvement and Engineering Projects

Production Manager at Al Kifah Holding Company
  • Saudi Arabia - Alahsa
  • April 2014 to July 2016

• Plan and Schedule in Microsoft Project the Production Activities, Resources Capacities required and to estimate a timescale for a process.
• Draw up a Schedule of work in Microsoft Project to Make sure each outlined deadlines are met for each operation.
• Prepare plans and schedule for all project delivery in coordination with Sales Engineer.
• Plans and Prepare Production Schedule in Microsoft Project for Manufacturing Plant in workshop.
• Draw up Master Schedule to Establish Sequence and Lead Time of each operation to meet delivery dates as customer demands.
• Analyzes production specifications and plant capacity data to determine manufacturing processes, tools, and human resource requirements.
• Coordinates & expedites the placement of purchase orders aligning with production plan.
• Plans and schedules workflow for each department and operation.
• Schedules, expedites, & coordinates the delivery & movement of critical material, including material transfers & conditional material releases
• Plans sequence of fabrication, welding, painting, assembly and erection operations for guidance of workers.
• Confers with department supervisors to determine status of assigned tasks.
• Maintain all asset investment plans and ensure compliance to capital expenditure.
• Analyze Production capacity and arrange for all production requirements.
• Manage all communication and provide efficient feedback for all process.
• Ensures optimal utilization of all common tools and processes.
• Recommend appropriate improvements and ensure optimal quality of all projects schedules and evaluate reports.
• Perform regular analysis of all schedule trends and reports for Top Management on Weekly and Monthly Basis.

Production and Planning Engineer at Al Kifah Holding Company
  • Saudi Arabia - Alahsa
  • June 2011 to March 2014

• Overall responsibility of the production process such as Fabrication, Welding and Painting of All Heavy Steel Structure by ensuring availability of resources.
• Providing regular reports in accordance with the systems derived.
• Maintaining proper Housekeeping in the Production Area.
• Ensure 5S is practiced effectively in the entire Production Area.
• Ensure Visual Management & Visual Controls are followed in the Production Area.
• Requesting of material for Production as per requirement.
• Prepare, review, approve implement & improve the production process which ensures that all Production information’s are available and that the production activities and resources operate with optimum efficiency.
• Making performance appraisals of production personnel
• Ensuring that the Preventive Maintenance plan is followed efficiently
• To analyze all methods of manufacture and select the best method according to the resources available.
• Manage Employees activities on site for Erection of Plants through proper procedures

Education

Master's degree, MBA in International Management
  • at Geneva Business School
  • November 2017

Strategic Management Effective Project Management Leadership for Management and Business Entrepreneurship and Entrepreneurial Management Production & Operation Management for Masters Financial Accounting & Reporting Business Development and Marketing Techniques Quality Management Foreign Market Analysis International Business Law Organisational Behavior

Bachelor's degree, Mechanical Engineering
  • at University Of Engineering and Technology, Taxila . Pakistan
  • August 2010
Diploma, FSc (HSSC) Pre Engineering
  • at FG SIR SYED COLLEGE RAWALPINDI
  • November 2006

Got Honors Award for Distinction

High school or equivalent, Secondary School Certificate (Computer Science)
  • at SAINT PAUL HIGH SCHOOL WAH CANTT
  • June 2003

Got Scholarship from Board for Higher Secondary Studies.

Specialties & Skills

Primavera P6
Lean Manufacturing
SAP ERP
Project Management
Production Management
Auto Cad 2010
Primavera P6
LEAN, 5S and Six Sigma Implementation
Google Sheets & Microsoft Office
SAP - Production Planning(PP) and Project System(PS)
Microsoft Project 2003
Project Management

Languages

English
Expert
Arabic
Intermediate
Urdu
Expert
Pushto
Expert
Punjabi
Expert

Memberships

Pakistan Engineering Council
  • Registered Engineer ( Mech/22978 )
  • November 2010
Saudi Engineering Council
  • Mechanical Engineer (Reg No: 203279)
  • June 2014
PMI - Project Management Institute
  • Project Management
  • September 2020

Training and Certifications

PMP - Project Management Professional (Certificate)
Date Attended:
September 2020
Valid Until:
September 2023
Best Speaker of the School (Certificate)
Date Attended:
January 2003
Valid Until:
January 9999
Certificate of Appreciation for Getting ISO Certification for Al Kifah (Certificate)
Date Attended:
February 2013
Valid Until:
January 9999
Best Services for Failure of Engineering Material and Structure Analysis (Certificate)
Date Attended:
October 2007
Valid Until:
January 9999
Certificate of Appreciation For Best Engineer in AL KIFAH (Certificate)
Date Attended:
January 2014
Valid Until:
January 9999
Microsoft Office (Training)
Training Institute:
Digitec Computer Training Centre, Wah Cantt
Date Attended:
September 2005
Duration:
240 hours
Graduate Assesment Test (GAT / General ) (Certificate)
Date Attended:
April 2010
Valid Until:
January 9999
Manufatcturing and Production Process (Training)
Training Institute:
Pakistan Ordinance Factories Technical Training Institue
Date Attended:
August 2008
Duration:
224 hours
Internal Quality Auditing ISO 9001 : 2008 (Training)
Training Institute:
FAHSS / TUV
Date Attended:
June 2013
Duration:
16 hours

Hobbies

  • Travelling
  • Playing Cricket