Associate Manager - Maintenance & Project Planning
Vedanta Resources
Total years of experience :16 years, 7 Months
Preparing yearly budget and planning Maintenance for various areas viz., boiler pressure part (bay-wise), outsourcing and bought-out items & made in failure and incident investigation of plants critical and chronic problems and identify and solved and find RCA. (Root cause analysis report)
•Progress Measurement and Reporting on assigned projects including monthly internal productivity reports and project weekly/monthly progress reports to team
•To review/issue daily Maintenance schedules and verify that
•To prepare/issue weekly planning schedule detailing schedule start and schedule finish date with tag numbers in MS-Projects graphics.
•To generate, issue and follow up of Preventive Maintenance Monthly Plan consisting of orders for plant maintenance, and issue Monthly PM Reports.
•Provide technical advices and solutions during PM and Break down equipment condition assessment, major repairs & overhauling
•Executing entire SAP -MM MODULE & PS MODULE work -Purchase Requisition, Purchase Orders, Service Orders, Budget control, Service entry sheet, Goods received Notes., certification of bill Support to Station heat rate, energy conservation & management Coordinate energy conservation initiatives Support boiler and auxiliary equipment upgrades & rerates.
•Demonstrated abilities in achieving cost savings across assignments. and emerging technologies from all over the world to help the Distribution & Terminal Operations achieve best in class positions in the power business
Proven track record in implementing cost saving measures to achieve substantial reduction in terms of raw materials, manpower and machine utilization.Experience in maintenance/operations of a wide spectrum of equipments Evaluate and introduce best practices and components. Adept at identifying and developing alternate vendor source, achieving cost effective purchases of raw materials with reduction in delivery time and improve consistency in quality.
Hands on experience in maintenance of variety of mechanical systems (e.g. valve pumps gearboxes, bearings, fans, blowers, hydraulic pumps and, Compressor
To monitor and analyze major shutdown activities status on daily basis, and emphasizing to schedule/execute critical work in central and area maintenance which could have impact on timely completion of turnaroun Scheduled Preparation and Project Management and execution as per schedule meeting all quality and safety regulations.
• Stick on to the standard operating practices and Maintenance.
• Up keeping and following the Safety and House keeping procedures.
• Team member in setting the business plan.
• Power Plant Spares & Contract management. Ensuring correct stock of different spare parts, equipments of power plant and designing procurement strategy as per VED analysis and also in line with the maintenance planning of critical equipments, Shutdown & Unit Overhaul planning . Contractors manpower planning, activity based CPM monitoring. Deciding of milestones and service quality evaluation, bonus penalty designing, LD etc. Contractor’s performance evaluation
• Proposing and Qualifying new technologies ie. valves & pumps.
• Strategic Business and Maintenance Planning - From Dec’12-till date
• Currently heading Business Strategic, MIS and Maintenance P
• MIS, reports preparation for management related to generation, raw material consumption, energy losses etc.
• MIS and cost calculations
• Power sales (to the grid) planning according to generation, aluminium captive power consumption, and units availability for 2 Captive power plants.
• Annual overhauling as well as CAPEX planning.
• Various improvement projects planning and tracking.
• Planning of all maintenance activities of all departments including procurement of spares.
• Co-ordinator for maintenance ensuring trouble free operation as well as maintenance and reduction in time lost
Mechanical Engineer Done B tech