Fayyaz Ahmad

Planned & executed spiral pipe mill which includes procurement of NDT & lab equipments, installation & commissioning.
 Prepared QMS documents & played major role in implementation of quality management system.
 Prepared quality assurance plan (QAP), manufacturing procedure specification(MPS) & process chart.
 Administered training & certification of NDT personnel.
 Assisted MR in external audit like API certification audit & customer approval audit.
 Involved in vendor approval process.
 Monitored all pipe mill in-process & final inspection activities.
 Performed internal audits as a audit team member & Lead auditor.
 Improved quality & productivity of plant by effective training, process improvement, modification of equipment & eliminating duplicate work.
 Direct supervision of all QC employees initially (workforce of 3 shifts).
 Co-ordinated customer visit & external audits.
 Developed new vendors for calibration, supplying consumables & testing labs.
 Analyzed system & product NCR, identified root cause & initiated corrective & preventive action.
 Initiated numerous preventive action & improvement projects.
 Prepared departmental budget
 Planned & executed various projects (NDT & testing equipments) such a spiral pipe project 3PE/PP Coating plant.
 Supervised all NDT activities.
 Monitoring of raw material inspection - chemical, visual & ultrasonic inspection on pipe and coating plant, in-process & final inspection - process monitoring, visual inspection & dimensional inspection, witnessed mechanical & chemical analysis.
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 Attended customer complaints
 Responsible to ensure that the product is manufactured in conformance with the specifications.
 Responsible to stop works on non-conforming pipes.
 Responsible to initiate actions which solve the QC problems
 Responsible to examine and sign the relevant papers and documents.
 Responsible to identify and record any product quality problems.
 Responsible to supervise the QC inspection work of each inspection unit installed in the plant.
 Responsible to supervise entries of all inspection records.
 Responsible for the analysis and evaluation of quality efficiency
 Responsible to supervise the implementation of all relevant testing procedures.
 Maintain list of all measuring and monitoring equipment with calibration date and expiry date .

ASNT NDT Level III (Radiographic Testing,
 ASNT NDT Level III Magnetic Particle Testing, ID # 186898)
ASNT NDT LEVEL III Penetrant Testing
 Level-2 Radiographic Testing (ISO 9712)
 Level-1 Radiographic Testing (ISO 9712)
 Level-1 Leak Testing (ISO 9712)
 Level-2 Radiographic Testing (ASNT)
 Level-2 Ultrasonic Testing (ASNT)
 Level-2 Magnetic Testing (ASNT)
 Level-2 Penetrant Testing (ASNT)
 Coating Application (FBE) training from JOTUN UAE
 IRCA Lead auditor ISO 9001:2008
 Internal Training/awareness Course on ISO 9001, API Q1 8th edition.
 IAEA recognized Training on Security, handling and safety of sealed radioactive isotopes
 Radiation safety Officer
 Well familiar with International QMS standards Requirements (API Q1, ISO/TS 29001, ISO 9000)
 Able to address and respond Audit nonconformities.
In-service inspection of pipeline Training -UNI STRATEGIC-Thailand