Project Engineer,
KCCEC - Kuwait Control Company Engineering Contracting
Total des années d'expérience :27 years, 6 Mois
Job Description
• Successfully Completed the project “Comprehensive Operation and Maintenance Services” under the management of MS &R Team KOC, three (3) unit of Standby generators in the Gathering Center” Two-unit (2) EGT ALSTOM Turbine ranging 12.5MVA 50Hz, 11KV, 14045/1500Rpm, and one(1) CAT MAK engine 12.5MVA, 50HZ, 11KV 500rpm.
• Played a crucial role for the company in building a strong partnership and trusted relationship by managing talent, performance, and compensation reviews of over 3 senior professionals and 6 skilled technicians from cross-functional leadership.
SUCCESSFUL COMPLETION AND ACCOMPLISHMENT
• Weekly Start-up No-Load Test of Standby generator (2) Two unit dual fuel Gas/diesel open cycle gas turbine and (1)unit CAT-MAK Diesel engine generation plant. Played the role as the test and commissioning engineer, the actual reading of the test taken and other related activities recorded and submitted to KOC-MS&R
• Monthly start-up With 4MW Load test of Standby Generator in the 3 gathering center, Played the role as the test and commissioning engineer, the test was successfully performed in two sequence loading, 2MW each loading, evaluated characteristic on load effects, transient current drawn monitored every loading enable to withstand the protection devices setting of the 4MW Resistive load bank. The actual reading of the load test taken and other related activities recorded and submitted to KOC-MS&R
• Annual PM preventive Maintenance of Gen-set, the power supply used in the start-up of generation plant 2000KVA, 460V, 50Hz, performed de-dusting, inspections of control, re-tightened main Cables, and performed electrical test, resistance insulation test, and Hi-pot test. Ensuring gen-set electrical winding integrity and reliability of operation. Detailed work PM activities and operation test result submitted to KOC-MS&R
• Annual Preventive Maintenance on the balance of plant for the 3 Gathering center, e.g. Blower Fans, vertical/Centrifugal Pumps, Induction Starting motors, air compressors, and Drive motors, etc.. Oversee and manage the electro-mechanical works, during overhauling activities in accordance with overall maintenance plans, HSE guidelines, and quality standards to ensure plant availability and equipment reliability.
• Annual Calibration of Electrical protection devices in the substation Switchgears, Calibration safely performed in the offline cycle for safety, Racking out control frame assembly after LO/TO, Protection devices test namely Overload Tripping Devices, Over/Under Voltage, Over/Under Current device, micro relays, and Earth Leakage Protection relays Using SVERKER 650, Megger, Relay test kit for protection devices. Annual Report submitted to KOC-MS&R.
• Annual Calibration of Instrumentation devices on-site, performed during off-line cycle for safety. Devices namely thermocouples, Transmitters, Transducers, Thermometers, Sensors, and gauges and other flow meter devices, Calibration devices successfully performed using dry block heater, thermometer, BEAMEX multi tester, ammeter, and dead weights load test, data and test result significantly evaluated ensuring reliability on the operation, test results recorded and full report submitted to KOC MS&R
• Successfully Completed lube oil replacement a total of 75 drums, SAE 40, for one of the generation plant, flushing, and oil gauge pressure actively monitored within 48 hours cycle ensuring no remnant and foreign particles left in the system, all activities performed in accordance to OEM oil replacement procedure.
• Successful Millwrights Team leader in the alignment process of machinery, eliminating soft foot, offset, and angularity misalignment. Outstanding low levels of parameters e.g. Seismic, Relative, and vibration levels as well as low bearing temperature have been shown in the HMI monitors.
Job Description
• Successfully completed the project, Provision of Outage and Other field shop Services, 2 consecutive contracts 5 years per contract. The (3)three-unit Power Generation Plant, W501AA 60MW, 13800V, 60Hz at JO-PGP, Al Wafra, Kuwait, A joint venture of Chevron-KGOC.
• Managed a crucial role for the company in building a strong partnership and trusted relationship by managing Talent, Performance, and Compensation reviews of over 10 senior professionals & 40 highly skilled technicians from cross-functional leadership.
• Provide technical expertise to project teams by conducting seminars and training lecture to ensure technical adequacy of engineering,
• Successfully led the site activities in assuring cost-effective execution and project deliverables in accordance with contract specifications, quality standards, schedule, and safety requirements during the rehabilitation
phases.
SUCCESSFUL COMPLETION AND ACCOMPLISHMENT
• Completed All electrical assembly works, AC generator, exciter, PM permanent magnet generator assemblies, and Clutch, torque converter to Starting motor, rotating rectifier, space heater, power cables, and control wiring accessories, restoring its electrical in operational availability, ensuring reliability achieving the upgraded nominal efficiency.
• Completed All mechanical assembly works, Turbine assemblies, Combustion, and compressor, including Exhaust stack works, Fabrications/repair welding works. performed final review and checklists ensuring completeness on the job for major and minor parts, risk bearings sensors, gaps and clearances, In-line alignments with acceptable limits, Oil Replacement with flushing activities, levels on liquid oil or water, as well as borescope inspection
• Completed all installation of Instrument devices, flow control, cables and piping, disassembly to re-assembly ensuring effectiveness and prompt control activation to any failure, promotes risk-free and safety
• Completed all technical reports on the plant rehabilitation works, the Quality Control/Quality Assurances vital records were taken during an actual inspection performed onsite, E&I, Mechanical, and AC Generator from ”initial disassembly to final reassembly, including accomplished successful feedback from OEM resolving the issues on deviation/alarms as recorded on the normal operations. Reports submitted to JO-PGP
• Submitted a full Calibration report on all instrumentation flow control devices performed every inspection, ensuring reliability and a safe and controlled operation.
• Successfully acquired achievement, Millwrights team Leader, on alignment activities, excellent outputs/results Low LEVELS values on Seismic/Relative/Vibration levels, and temperature parameters, significantly shown in the HMI monitors.
ADDITIONAL WORK COMPLETION IN LIEU OF ON-HOLD PROJECT (9months year 2009)
• Responsible for preparing and coordinating complete estimates for all the company Utility Infrastructure Projects including Civil, Mechanical, & Electrical activities.
• Review proposal specification, drawings, attend pre-bid meetings to verify the scope of work and determine the required contents of the estimate.
• Communicate with Vendors and/or Subcontractors to identify the cost-effectiveness of projects to be bid.
• Prepare discipline estimates by calculating the complete takeoff of the scope of work.
• Review the final estimate and apply strategic cost factors where necessary.
• Ensure complete tendering management and submission to strict deadlines.
Job Description
• In-charge of the Electrical site works for” CTI-Construction Training Institution” Develops and maintains electrical systems and devices, components to the required specifications, and updates “As-Built” drawing and load schedules as per Local Electrical Authority, KFD & MEW of Kuwait.
• Played a crucial role for the company in building a strong partnership and trusted relationship by managing Talent, Performance, and Compensation reviews of over 10 senior professionals and 50 skilled technicians from cross-functional leadership.
• Performs electrical design work for the construction, initiate MOC- Management of Change(modification) “mock-up samples“ for improvement and enhance projects completeness and sustainability.
• Interprets designed layouts, drawings, and specifications that support project objectives and standards, adopt a system to enhance reliable and effective calculation.
• Develops cost estimates and time schedules, Reviews and analyzes preliminary and final designs, plans, and specifications for technical efficiency and adequacy
• Team Leader for the compliance of HSE standard rules and procedures promotes safety for both equipment and personnel.
• Managed to Secure a good relationship for the cooperation of other crafts/trades supervisors and to instill within the assigned electrical staff the cooperative attitude necessary for working closely with other maintenance trade workers.
• Successfully implement correct and efficient execution of assigned work involving the installation, removal, inspection, maintenance, and repair of all electrical systems, distribution systems, and fixtures.
• Managed to apply “Strategic System” to meet the completion schedule on time. All workers engaged in the assembly, installation, and repair of electrical cables, systems power distribution systems, distribution panels, inspections, etc
SUCCESSFUL COMPLETION AND ACCOMPLISHMENT
• Successfully installed free stand switchgear, and power supply panel boards, HT & Lt, protection isolating box and control panels for central plant facilities, performed adjustment/ setting with the consultant confirmation and approval.
• Completed the electrical site works (6 months ahead to another Supervising engineer) site composing 2 Institutional mid-rise buildings and 1 car parking.
• Received a PROJECT CITATION: being the 1st Engineer to complete site work, and selected as the Test and Commissioner Engineer By the PAAET Consultant: Mr. Chandra” for the entire Electrical project year 2007
• Perform the role of a team leader on the test and commissioning activities of the electrical system.
Job Description
• Perform direct Supervision on the QAQC Engineering site work adhere to all incoming and outgoing service work orders on E&I, mechanical, AC Generator, and Other facilities,
• Successfully performed the QAQC engineering works and client correspondence, achieved a soft transitional system to main client Saudi ARAMCO, SECO, and other firms.
• Played a crucial role by the company handling 10 senior professionals and 20 skilled technicians from cross-functional leadership.
• SUPERVISE the following activities on-site technician/winder quality works,
1. Disassembly/reassembly of multiple machines and Facilities, motors, generators, transformers, etc.
2. Performed NDT non-destructive test on affected areas to identify any flaw or tiny cracks subject for weld repair.
3. Generator stator rewinding up to 2MW capacity, revolving field winding, exciter winding, armature rotors, and other dynamo winding including test and repairs of rotating rectifiers and installation of RTD.
4. Transformer rewinding, welding machine, low voltage up to medium voltage, auto and induction type
• SUPERVISE the following outside works activities ensuring sub-contractor quality works on the unit/item.
1. Mechanical build-up by welding hard chrome, re-sleeve based on the metal analysis.
2. Machining and dynamic balancing, monitor acceptable run-outs & tolerances from low to high speed.
LIST OF SUCCESSFUL ACCOMPLISHMENT AND COMPLETED WORKS
• Selected as the Company Official Electrical QAQC Engineer for Saudi ARAMCO and SECO works. A company citation in performing the strict and effective application of standards in evaluating technical inspection reports prepared and submitted work scope based on the MSSD of Saudi ARAMCO. The Mechanical Shop Service Department Standards
• Successfully selected as the company service engineer proactively performed the role of Test and Commissioning Engineer for client outbound services and contingency of contract operation
• Performed actual QAQC inspection works on the following,
1. Electrical QAQC Engineer Completed Works
• Electrical static test on multiple dynamos, Induction motor, Traction motor, drive motor, etc. Completed major overhauling, and electrical static
• Engineering calculation on winding conversion from high to low voltage and wire conversion from flat to round wire, changing the number of poles from low to high speeds or vice versa.
• Generator start-up test, completed major overhauling, electrical static test, PI/IR test/R test/Hi-Pot, surge comparison test, rotating rectifier, exciter, PMG armature and control panels, stator/rotor core loss test, rotor dynamic balancing, bearings replacement/assembled, no-load/with load test with Digital resistive load bank, monitor and evaluated characteristic on load effects.
• Performed Test on Power Transformer, CP rectifier, and welding machine, completed major overhauling Electrical static test on windings including tap changer, BIL, no-load/with load test for an individual control function, "Coarse, Medium and Fine" from 0 to 50VDC, and percentage impedance test,
2. Mechanical QAQC Engineer Completed Works
• Final operation test on AC compressors checking the un-load /reload pressure, test solenoid function, and feed nitrogen pressurized for final moisture prevention.
• Final operation test of the overhauled pump, completed the major overhauling and Hydro test maintaining 60 to 120 PSI., ensuring completeness on the assembly
• Actual inspection on fabrication and on-site machining, ensuring measurement, fits, tolerance, and gaps and TIR must be within the limits.
• Perform Actual run test in the Saudi ARAMCO sites, providing delivered equipment/machines final condition monitored Vibration result in a 4-hour operation,
Job Description
• In-charge of the plant. Maintenance and repair work on facilities, mechanical, electrical, plumbing, and other installed systems in the corrugated box-making industry including pulp section areas and treatment pond responsibilities.
• Oversee and manage the electro-mechanical works, during overhauling activities in accordance with overall maintenance plans, HSE guidelines, and quality standards to ensure plant availability and equipment reliability.
• Performed monitoring and reviews on equipment the methods of operation, BMS system, fire/life safety, and other systems.
• Responded to emergencies and other fault/alarm deviation issues, provide prompt corrective action ensuring plant availability, thereby minimizing downtime and the possibility of liquidity damages.
• Perform a troubleshooting role when electrical automation PLC problem arising go beyond the scoop of shift leader
SUCCESSFUL COMPLETION AND ACCOMPLISHMENT
• Weekly Start-up of the standby generator, effective ways to eliminate stationary inertia weirs, performed the regular electrical test, maintain cooling water level, maintain dust-free to generator windings, exciter and PMG, and proper lubrication ensuring availability and reliability of operation.
• Completed the Annual Preventive Maintenance on the balance of plant, e.g. Boilers, blower fans, vertical/Centrifugal Pumps, Induction motors, air compressors, Gear and Drive motors, etc,
• Weekly check-listing activities of small unit air Compressors, maintaining air tank water low level, good lubrication, improved machine efficiency, and prolong life expectancy on the operation, air pressure charging intervals sequence has been secured and well maintained.
• Successfully perform modification on the pulp Oven room, upgrading the 4 units Blower heater converting from open to a closed vessel, utilized proper heat controlled devices improves the efficiency in controlling heat attaining the desired temperature to the set values, a significant monthly savings of P100K electric bill attained.
• Successfully modified the PLC pulp driven machines, after restoring issues and fault in producing a wet and uneven weight of pulps, now production output boost to 98% in parallel to its efficiency, manage to modify 3 units more on the same quality and efficiency. A significant savings of P75K, cost for 3 units PLC machines has been un-purchased.
• Team Leader in the rectification of overhauling issues, electrical troubles, and plumbing errors activity.
• Millwright team leader in machine alignment activities
• Successfully maintained the MEP, operation of HVAC systems and other associated equipment, electrical, plumbing systems, building management system, machinery repairs, and treatment pond controlled water level on PH. A notice of acceptable value, 7 to 8 PH of water level received from LLDA- Laguna Lake Development Authority for EHS environmental safety
Job Description
• Directly in-charged of the shift maintenance activities in the chemical industry, Act as the team leader and coordinator when machine fault or breakdowns occur. Response to any equipment fault emergency
• Plan an effective preventive maintenance program, maintain parts minimum availability to carry work on corrective maintenance and site repairs securing good machine efficiency
• Implement standard operation procedure of PAWIM-Procedure and Work Instruction Manual of ISO 9002.
SUCCESSFUL COMPLETION AND ACCOMPLISHMENT
• Annual maintenance program and overhauling activities, to minimized and lessen downtime at the Pride powder/bar section, Wax plant, Toothpaste production, and Pro-Crete Additive concrete mixture department various machines, like Induction drive motors, gear motors, fan motors, kneading mixers, conveyors, pumps, cyclone facility, and other supporting equipment. Test results and Record submitted to the ACS management.2.
• Successfully modify the PLC-driven machine cam positioner to reduce fault and rectify program errors and undetected automation issues promote machine efficiency and enhance production output.
• Submitted Calibration report on Instrumentation, thermocouples, thermometer, sensor, and gauges, and other flow metering devices. Calibration report submitted to ACS management.
• Successfully passed the ISO 9002 exam for qualifying Auditor
Job Description
• In-charge of the Production and maintenance of the Pirn winding and Warping section, monitor the performance and their characteristic evaluates effects, and established periodic preventive maintenance to lessen downtime and enhance production outputs in the textile industry.
• Played a crucial role for the company in building a strong partnership and trusted relationship by managing Talent, Performance, and Compensation reviews of over 10 senior professionals and 60 skilled technicians/operators from cross-functional leadership.
• Perform an effective system based on QCC principles and training of Japan, the strategically preventive maintenance application on repair works for facilities and equipment, and other installed machine for the operation.
• Supervise repair and maintenance of all machines securing its good efficiency and providing the minimum stock balance of parts and machines to lessen the operation downtime
SUCCESSFUL COMPLETION AND ACCOMPLISHMENT
• AWARDEE as Grand winner for QCC Program top performer in the maintenance department of Pirn winding section, as a result in achieving the maximum production target of 70, 000 meters per day and monthly saving of P20, 000 (the year 1992) by successfully converting defective stripped pirn bobbin to quality bobbins supplied to Weaving area for loom cloth machine production.
• Completed the Annual Preventive Maintenance on the plant machinery, e.g. Drive motors, overhead blower/fans, Induction motors, conveyors, warping machines pirn, winding machine, air compressors, Gear and Drive motors, And other Textile producing machine, Activities and vital reading submitted to GENTEX management.
