Ganesa Prabhu, QC ENGINEER

Ganesa Prabhu

QC ENGINEER

topaz

Location
India - Chennai
Education
Bachelor's degree, MECHANICAL
Experience
23 years, 0 Months

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Work Experience

Total years of experience :23 years, 0 Months

QC ENGINEER at topaz
  • United Arab Emirates - Fujairah
  • My current job since January 2010

 Interfacing with the Disciplines Quality Representatives and HODs regularly regarding the QMS/Quality issues and getting resolved,
 Identifying the improvements required in the existing QMS documents and updating.
 Conducting Quality reviews and Internal Audits as per the approved yearly schedule.
 Review contract documents to ensure identification and comprehension of quality requirements.
 Preparation Quality Assurance procedures and Project Quality plans.
 Participate in Project discussions and Implementation of PQP requirements within the project team and assisting Project Management.
 Training workshops on procedures, guides and internal standards.
 Conducting Internal Audit on Engineering projects and Vendor Assessments, identifying the areas of improvement, Preventive actions and Corrective action to be implemented and reporting.
 Review and approval of vendor documents
 Ensure Lessons Learned and improvements are identified and reported during project execution.
 Stage by stage inspection in compliance to PO/PR/ITP and expediting of Pressure vessel, storage tanks and Columns
 Coordinate the issue of non-conformance reports through the site QA manager
 Witness of Maintenance inspection and Modifications during shut downs in equipment’s and piping.
 Liaison with Maintenance, Engineering & Project teams to ensure job and execution as per inspection requirements.
 Qualification of welders and witnessing NDE during shutdown/ modifications.
 Witnessing Hydro test and mechanical clearance.
 Thickness gauging of tanks, columns and Vessels. PMI inspection and loop clearance before commissioning.
 Inspection of Pressure Safety Valves (PSV), refurbishment & testing.
 Witnessing of stage by stage inspections activities as per ITP/QAP of Tanks in PIT, COT, and Utility areas and offshore Pipe laying.
 Preparation and Implementation of Quality Control procedures and ITP’s
 Establishing of QC, NDT & Inspection Procedures, documentation of inspection records
 Conducting PQR and Welder Qualification Tests for welding processes like SMAW, SAW, and GTAW.
 Stage wise Inspection as per QC plan like Material Identification, fit up, PMI, weld visual, NDT clearance, Dimension Check, hydro test, Mechanical Clearance.
 Inspection of Raw materials, Review of Material test certificates
 Coordination with Site Engineer /Contractors for Site Inspection and testing and Documentation.
 Liaison with third party inspection Agencies.
 Punch List preparation and liquidation as a part of Handover/Takeover activity of critical equipment’s like column, vessels, tanks, etc.
 Monitor any Post Weld Heat Treatment on site and review the completed test reporting
 Painting inspection to the Project requirement.

WELDING INSPECTOR at punjlloyd
  • Qatar - Doha
  • January 2008 to December 2009

 Qualification of welders and witnessing NDE during shutdown/ modifications.
 Witnessing Hydro test and mechanical clearance.
 Thickness gauging of tanks, columns and Vessels. PMI inspection and loop clearance before commissioning.
 Inspection of Pressure Safety Valves (PSV), refurbishment & testing.
 Witnessing of stage by stage inspections activities as per ITP/QAP of Tanks in PIT, COT, and Utility areas and offshore Pipe laying.
 Preparation and Implementation of Quality Control procedures and ITP’s
 Establishing of QC, NDT & Inspection Procedures, documentation of inspection records
 Conducting PQR and Welder Qualification Tests for welding processes like SMAW, SAW, and GTAW.
 Stage wise Inspection as per QC plan like Material Identification, fit up, PMI, weld visual, NDT clearance, Dimension Check, hydro test, Mechanical Clearance.
 Inspection of Raw materials, Review of Material test certificates
 Coordination with Site Engineer /Contractors for Site Inspection and testing and Documentation.
 Liaison with third party inspection Agencies.
 Punch List preparation and liquidation as a part of Handover/Takeover activity of critical equipment’s like column, vessels, tanks, etc.
 Monitor any Post Weld Heat Treatment on site and review the completed test reporting
 Painting inspection to the Project requirement

WELDING INSPECTOR at galfar
  • Oman - Nizwa
  • April 2007 to January 2008

 Qualification of welders and witnessing NDE during shutdown/ modifications.
 Witnessing Hydro test and mechanical clearance.
 Thickness gauging of tanks, columns and Vessels. PMI inspection and loop clearance before commissioning.
 Inspection of Pressure Safety Valves (PSV), refurbishment & testing.
 Witnessing of stage by stage inspections activities as per ITP/QAP of Tanks in PIT, COT, and Utility areas and offshore Pipe laying.
 Preparation and Implementation of Quality Control procedures and ITP’s
 Establishing of QC, NDT & Inspection Procedures, documentation of inspection records
 Conducting PQR and Welder Qualification Tests for welding processes like SMAW, SAW, and GTAW.
 Stage wise Inspection as per QC plan like Material Identification, fit up, PMI, weld visual, NDT clearance, Dimension Check, hydro test, Mechanical Clearance.
 Inspection of Raw materials, Review of Material test certificates
 Coordination with Site Engineer /Contractors for Site Inspection and testing and Documentation.
 Liaison with third party inspection Agencies.
 Punch List preparation and liquidation as a part of Handover/Takeover activity of critical equipment’s like column, vessels, tanks, etc.
 Monitor any Post Weld Heat Treatment on site and review the completed test reporting
 Painting inspection to the Project requirement

QC INSPECTOR at kharafinational
  • Kuwait - Al Ahmadi
  • January 2006 to March 2007

 Qualification of welders and witnessing NDE during shutdown/ modifications.
 Witnessing Hydro test and mechanical clearance.
 Thickness gauging of tanks, columns and Vessels. PMI inspection and loop clearance before commissioning.
 Inspection of Pressure Safety Valves (PSV), refurbishment & testing.
 Witnessing of stage by stage inspections activities as per ITP/QAP of Tanks in PIT, COT, and Utility areas and offshore Pipe laying.
 Preparation and Implementation of Quality Control procedures and ITP’s
 Establishing of QC, NDT & Inspection Procedures, documentation of inspection records
 Conducting PQR and Welder Qualification Tests for welding processes like SMAW, SAW, and GTAW.
 Stage wise Inspection as per QC plan like Material Identification, fit up, PMI, weld visual, NDT clearance, Dimension Check, hydro test, Mechanical Clearance.
 Inspection of Raw materials, Review of Material test certificates
 Coordination with Site Engineer /Contractors for Site Inspection and testing and Documentation.
 Liaison with third party inspection Agencies.
 Punch List preparation and liquidation as a part of Handover/Takeover activity of critical equipment’s like column, vessels, tanks, etc.
 Monitor any Post Weld Heat Treatment on site and review the completed test reporting
 Painting inspection to the Project requirement

QC INSPECTOR at VIJAY TANK VESSELS LTD.
  • India - Vadodara
  • June 2001 to January 2006

 Qualification of welders and witnessing NDE during shutdown/ modifications.
 Witnessing Hydro test and mechanical clearance.
 Thickness gauging of tanks, columns and Vessels. PMI inspection and loop clearance before commissioning.
 Inspection of Pressure Safety Valves (PSV), refurbishment & testing.
 Witnessing of stage by stage inspections activities as per ITP/QAP of Tanks in PIT, COT, and Utility areas and offshore Pipe laying.
 Preparation and Implementation of Quality Control procedures and ITP’s
 Establishing of QC, NDT & Inspection Procedures, documentation of inspection records
 Conducting PQR and Welder Qualification Tests for welding processes like SMAW, SAW, and GTAW.
 Stage wise Inspection as per QC plan like Material Identification, fit up, PMI, weld visual, NDT clearance, Dimension Check, hydro test, Mechanical Clearance.
 Inspection of Raw materials, Review of Material test certificates
 Coordination with Site Engineer /Contractors for Site Inspection and testing and Documentation.
 Liaison with third party inspection Agencies.
 Punch List preparation and liquidation as a part of Handover/Takeover activity of critical equipment’s like column, vessels, tanks, etc.
 Monitor any Post Weld Heat Treatment on site and review the completed test reporting
 Painting inspection to the Project requirement

Education

Bachelor's degree, MECHANICAL
  • at ssk engineering college
  • July 2007

Specialties & Skills

NDT LEVEL II

Languages

English
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