Senior Quality Engineer
Premier Composite Technologies
Total years of experience :13 years, 8 Months
February 2013 to present
2. NAME OF THE COMPANY: INDO COOL ENGINEERING SERVICES, Ranipet, India.
DESIGNATION: Engineer - Quality Assurance
EXPERIENCE: Aug 2010 to Feb 2013. (2 Years and 6 Months)
COMPANY PROFILE: 1. Black Pearl is off road vehicle manufacturing company. They are manufacturing utility vehicles like Tracking, agriculture and defense purposes. The Research and Development center is in Bangalore, India and Factory is in Dubai, Ajman.
RESPONSIBILITIES AND NATURE OF JOB: ➢ Responsible for Raw materials incoming inspection and in process inspection.
➢ Responsible for Final Vehicle Body parts inspection as per drawing before dispatching to the assembly team.
➢ Providing support to the vehicle body assembly team, while assembly of parts in the vehicle and Problem solves during fitment issues.
➢ After fitment of all body parts in the vehicle, inspect the fitted parts as per the checking requirement.
➢ Preparation of Bill of Materials and Cost Estimation for the newly designed vehicle body parts and mold (tool)
➢ Procurement of raw materials, Tools for newly making vehicle body parts.
➢ Preparation and implementation of Documents like Process Flow Diagram, Process sheet, control plan and Production Plan Etc.
➢ Preparation and implementation of production work instruction (PWI), Quality and production related formats, process check lists and drawings for each process etc.
➢ Responsible for making Fiber Reinforced Plastics (Composites) molds for new vehicle body parts from the samples products or plugs.
➢ Responsible for making Rubber mold for vehicle body parts by using silicon rubber and poly urethane rubber materials.
➢ Using different methods for making Fiber Reinforced Plastics (Composites) parts like HAND LAY, Vacuum Assisted Resin Transfer Molding (VARTM) and RTM methods.
➢ Responsible for arriving specification of raw materials for making FRP molds and products.
➢ Analyzing the defects during production and taking Corrective action & preventive action by using problem solving techniques.
➢ Making frp templates and fixture for drilling, cutting and sandering the frp parts. Validate and make a report for the same.
➢ Implementation of '5'S activities, safety improvements in the shop floor.
➢ Continuous quality, cost, and delivery effort is improving in the vacuum infusion process.
➢ Implementation of how to reduce the process time and increase productivity.
➢ Research and development for elimination of wastage consumable item in VRTM methods.
COMPANY PROFILE: 2. INDO COOL ENGINEERING SERVICES is one of the leading manufacturers of Wind mill components Fiber Reinforced Plastics - FRP (Composite materials) product using Vacuum infusion method, LRTM and hand layup process. They are the manufacturer and supply of Spinner covers and nacelle cover.
RESPONSIBILITIES AND NATURE OF JOB: ➢ Responsible for Incoming materials inspection, in process inspection, final inspection and prepare report for the same.
➢ Preparation, implementation and up gradation of Quality documents like Process Flow Diagram, Control Plan and PFMEA, Production Work Instructions (PWI) and Quality & Production documents formats.
➢ Preparation of PPAP documents for new products developments as per customer requirements.
➢ Conducting internal product, process audit, Safety Audit, 5 S Audit and raw materials traceability.
➢ Maintain the measuring instruments and testing equipments calibration record & ensuring that the calibration is done frequently.
➢ To take corrective & preventive action on customer complaints and prepare 8D reports.
➢ Handled laboratory equipments like Brook field viscometer, barcol hardness tester etc.
➢ Implementation of '5'S activities, kaizen activities in the shop floor.
➢ Making templates and fixture for drilling, cutting and sandering the frp parts. Frequently validate and make a report for the same
➢ Making samples for new product development and giving it to testing at external laboratories as per customer requirements.
➢ Develop the new processes, improves existing products and processes, improvements of Quality process and costs to meet as per customer requirements.
➢ Provide support to new process and product development activities.
➢ Knowledge in problem solving techniques like 8D, Fish bone Analysis, 5 - Why Analysis etc.
➢ Production Parts Approval Process (PPAP) and Failure Mode Effect Analysis (FMEA)
➢ 7 QC Tools, Kaizen, 5S etc.
➢ Created and handled the documentation for whole production process as per ISO guidelines.
➢ Learn about latest technologies in composites.
➢ Learn about advanced composite manufacturing process like filament winding process, Pultrusion process etc.
➢ Trained the New employees / Trainees.
➢ Willingness to learn & work with latest technologies.
➢ Ability to work individually as well as in team
➢ Auto Cad - 2008
➢ Pro - E wild fire 2.0
➢ MS office.
Responsible for Incoming materials inspection, in process inspection, final inspection and prepare report for the same.
Preparation, implementation and up gradation of Quality documents like Process Flow Diagram, Control Plan and PFMEA, Production Work Instructions (PWI) and Quality & Production documents formats.
Preparation of PPAP documents for new products developments as per customer requirements.
Conducting internal product, process audit, Safety Audit, 5 S Audit and raw materials traceability.
Maintain the measuring instruments and testing equipments calibration record & ensuring that the calibration is done frequently.
To take corrective & preventive action on customer complaints and prepare 8D reports.
Handled laboratory equipments like Brook field viscometer, barcol hardness tester etc.
Implementation of `5`S activities, kaizen activities in the shop floor.
Making templates and fixture for drilling, cutting and sandering the frp parts. Frequently validate and make a report for the same
Making samples for new product development and giving it to testing at external laboratories as per customer requirements.
Develop the new processes, improves existing products and processes, improvements of Quality process and costs to meet as per customer requirements.
Provide support to new process and product development activities.
➢ Completed Bachelor of Engineering in Mechanical from Jaya Engineering College with 69 % in the year 2010.
➢ Completed 12th Class from P.A.K.Palanisamy Hr. Sec School, Chennai with 71 %
➢ Completed 10th Class from P.A.K.Palanisamy Hr. Sec School, Chennai with 80 %