Factory Manager
Super Egypt For Home Appliances Company
مجموع سنوات الخبرة :22 years, 8 أشهر
( At Super Egypt For Home Appliances Company )
September 2019 - Present
Factory Manager for following Products
1- Chest Freezer and Refrigerators
2- Water Dispenser, Water Cooler and chiller
3- Plastic Air Cooler, Gas Cooker, Washing Machines, Heating Machines, Electric Oven and Water Heater
4- Small Home Appliances Products (Fans, Grill, Washing Machines, meat grinder, vegetable chopper Machines)
- Plan, organize, direct and run optimum day-to-day operations for Injection Area 13 injection Different Capacity machines and 130 Injection Plastic Molds for support manufacturing lines of factory
- Develop and drive continuous improvement initiatives
- Participate in various activities related to safety, quality, productivity, innovation, information and data security, supply management, marketing, people management, HR and other Departments
- Responsible for production output, product quality and on-time shipping
- Allocate resources effectively and Full responsibility for P&L, Plan, implement and adjust budgets
- Implement strategies in alignment with strategic initiatives and provide a clear sense of direction and focus
- Build and maintain a trusting relationship with employees
- Communicate with employees about performance expectations
- Determine factory KPIs and measure them on a regular basis and Ensure smooth daily operations
- Adhere to company's rules and regulations
- Stay up to date with latest production trends, best practices and technology
- Manage Production team to execute operations project effectively and efficiently.
- Motivate staffs to achieve more production and Identify the risks and recommend appropriate resolutions.
- Develop a project budget into consideration with cost optimization and reduction goals.
Track, monitor, and control expenses based on budgetary guidelines.
- Ensure production execution within a defined budget and timelines.
- Manage and lead scope changes for the operations .
- Manage resource assignment, work allocation, and software and hardware requirements for the operations
- Conduct regular production status meetings with the factory team.
- Ensure that Production deliverables meet customer expectations.
- Provide support and guidance to the project team as and when needed.
- Develop and implement Production management procedures and methodologies to achieve business goals.
- Conduct performance review and provide performance feedback to staff.
Factory Manager
( At Aljazierah for Home Appliances Company )
June 2017 - June 2019
Operations Manager for Electric Water Heater ( Factory For
Two Years ) ( From 2017 - 2019 )
And Operations Manager for
- Increase Daily Production from 750 products to 1, 550 Products Per Day
2-Training the Workers on New Machinery
3- Cost Saving the Materials 21% with increase productivity more than 50 %
4- Get the quality Certificate of our Products SASO and EER
5- Submit the Annual budget for the manufacturing department to senior management
6- Participate in setting the Annual production plan for factories
7- Provide technical support to the Purchases department If required
And Factory Manager for
( Refrigeration & Air Conditioning Company
June 2017 - September 2019
for following Products
1- Chest Freezer and Refrigerators
2- Water Cooler and Electric Water Heater
3- Kitchen Equipment's and Steel Fabrication
Submit the Annual budget for the manufacturing department to senior management
Participate in setting the Annual production plan for factories Provide technical support to the Purchases department If required Communication with other Departments like ( Quality Control, Supply Chain, HR, Planning, R&D and Local & External suppliers to get our target plan
Project Manager
( At Aljazierah for Home Appliances Company )
June 2012 - June 2017
Leader for Three New Projects from A to Z
1- Refrigerators & Chest Freezer Factory
2 - Washing Machine Factory
3 - Electric Water heater Factory
1- Responsible for construction and electromechanical works and the processing of the Foundations of New machinery and equipment, fire fitting network, Confirm the Layout. Calculate the Manpower for each work Center For Each Project and Productivity for All Assembly Lines and Machine to get target of total productivity for each project
2- Calculating and construct the manufacturing process, and applying the principles of design
3- Measure the productivity and determine the factors affecting it including productivity improvement.
4- Communicate with All suppliers (Local & External) suppliers for review and Confirm the Technical specifications of all Production Lines Machines for Each Project
R&D Manager
( At Aljazierah for Home Appliances Company )
July 2007 - June 2012
R&D Manager and Technical support white goods
1- Showcase Refrigerator and Chest Freezer Static Cooling & No frost
2- Water Dispenser, Commercial Water Cooler and Cooling Rooms
3- Desert Cooler and Air Cooler
4- Electric Water Heater, Solar heater and Gas Cooker
- Leader of Research and Development staff to be aware and implement the requirement of
Development and Reduce cost management system
- Participate with a Standards and Metrology Authority (SASO) With Technical Team to Review & issuing Standards of Saudi
- Development and Design ( Refrigerator & Freezer Single and Double Doors & Domestic Chest Freezer, Washing Machine Size (4.5- 6- 8-9 and 12 kg ) Twin Top model, Water Dispenser, Showcase Refrigerators Different Capacity (300 to 1100 Liter, and Automatic Washing Machine Size (8 & 10 kg)
- Reduce the Materials Cost 22 % for Chest Freezer and Refrigerators
- Increase production capacity and Reduce the Industrial cost (17 %) of Refrigerators and Chest Freezer and washing machine factory's after Redistribution the process of production lines
Production Manager & Maintenance Manager
( At Aljazierah for Home Appliances Company )
June 2003 - July 2007
1- Production Manager for Refrigerators and Deep Fraser (from August 2003 to January 2007)
2- Management of the Refrigerator and Freezer plant, with an annual production capacity of 45, 000 Refrigerators & Freezers / year
3- Leader of Production Staff more Than 170 Workers
4- Reducing the total cost of the products by 15% while increasing the annual productivity by 20% during the first year of operating the new project
5- Obtain SASO quality certificate and EER freezer energy efficiency certificate
6- Produce Vertical Showcases and Domestic Refrigerators Capacity (800 - 1600 - 2200 liters) High Freezing Cooling - Normal Cooling Juices, Vegetables and Meat Refrigerators (No Frost & Defrost)
7- Produce curved glass horizontal Showcases Refrigerators such as (Cheese - Sweets & Cake - Meat & Grills, Juice & Dairy Open Air Curtains No Frost & Defrost)
8- Produce Horizontal and Vertical Freezer Cooling Capacity (200 - 300 - 500 - 600 - 900 liters).
9- Production of stainless steel kitchen equipment and service tables
10- supervising the design, implementing plastic injection molds and metal molds, for Water Cooler and starting First Production Reach to 18, 000 coolers during 2018
11- Full knowledge of all stages of production and points of examination and testing and developing them in the required form that helps to liquidate production and raise its rate and maintain quality standards and operating parameters for each Work center In Plant
12- Submit the annual budget in the Manufacturing Department to the higher management and participate in setting annual production plant
13- Provide Technical support to the Department of Purchases and other departments, if necessary
14- Communication with other Departments such as (quality management - Research and Development - local and foreign purchases - suppliers inside and outside to ensure the quality of Materials and Approved theTechnical specifications - Human resources management - industrial security management - warehouse management - government agencies if necessary)
15- Fully knowledgeable For Egyptian, Saudi and Gulf standard specifications for display Showcase Refrigerators, Home Refrigerators, Freezers, Washing Machine and Air Cooler
16- Obtaining quality certificates for products, monitoring changes For standard specifications, and following up on updates issued by the Standards and Metrology Authority continuously and permanently
17- Increased the day production 20% after modified the pre Assembly line
18- Analyzing of Pry Assembly and Final Assembly problems lines and faults.
19- Maintenance Manager for All Machinery and Assembly Lines inside the Factory
20- Maintenance Auto Mechanical and pneumatic system
21- Responsible for fix the Maintenance plan ( Delay and Monthly plan ) and Leader all the Team of Maintenance
R&D Engineer
( At Bahgat Group for Home Appliances Company (Gold Star) June 2000 - June 2003 (3 Years)
1- Establishing of working procedures and work instructions for standard samples room.
2- Supervise & guideline control check as well as training and upgrading line inspectors-
3- Responsible for a standard level of quality for a finished product-
4- Solving work problems by interaction with other sections
5- Searching for feasible solutions for bottle- neck problems facing
6- Finding and manufacturing the best local alternatives
7- modifying the old models and forming the new prototype according to the marketing after sales dep. Requirements
8- modifying Update the old drawing and the old molds
9- Supervise & guideline control labor and upgrading line inspectors through producing and assembly the modified parts
10- Supervise & guidelines control engineers and labor.
11- Resources allocation for the line to assure max utilization presentmanpower
12- Analyzing of Pry Assembly and Final Assembly problems lines and faults.
13- Establishing of working procedures and work instructions for all production lines.
14- Establishing of corrective action for major & repeated faults.
15- Chief of Material control sec. at quality assurance dep.
Production Engineer
( At Bahgat Group for Home Appliances Company (Gold Star) June 1997 - June 2000 (3 Years)
1- Supervise Design of Thermoforming and Injection Molds for Refrigerators Problems. Refrigerator Factory
2- Chief of Thermoforming and pre-assembly sec.
3- Analyzing assembly problems line and faults and solve it
4- Production Scheduling & planning
5- Production Re-study the bill of material and the functions of each part to (Improve the performance- reduce the assembly time-establish the min cost)
6- Check final product according to work instructions
7- Controlling production operations & labor activities to achieve company targets
8- Workers leadership to satisfy production plan Requirements
Project Calibration ISO 9001
