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HAYLEYESUS KASSA, Senior Maintenance Engineer

HAYLEYESUS KASSA

Senior Maintenance Engineer·Rixos Trading PLC

Ethiopia

Bachelor's degree, Mechanical Engineering

Work experience

Total years of experience: 9 years, 0 months

Senior Maintenance Engineer

January 2024 - Present

Rixos Trading PLC

Addis Ababa, Ethiopia

January 2024 - Present

Rixos Trading PLC (and Sister Companies) — Addis Ababa, Ethiopia Senior Maintenance Engineer | March 2024 - Present

Lead engineer managing electromechanical systems, power generation, and plant automation across Rixos Trading (major importer of Aksa Generators and Vestel Split-Type AC) and its two sister manufacturing facilities under shared ownership: TMANABU Coffee Processing and Berningo Agro Industry.

International Machinery Installation: Served as the lead Ethiopian engineering counterpart collaborating closely with Turkish technical specialists to manage the end-to-end mechanical and electrical installation, alignment, commissioning, and optimization of complex factory production machinery across both sister companies.

TMANABU Coffee Processing Infrastructure: Personally designed and installed the complete industrial facility lighting system, alongside the installation and commissioning of a 700 kVA generator, fully integrated with a custom-built ATS and primary factory distribution box.

Berningo Agro Industry Power Expansion: Managed and executed the installation and commissioning of two heavy-duty 1000 kVA generators, designing and wiring the high-capacity ATS systems and the main factory power distribution infrastructure.

Core Generator & Power Operations: Lead end-to-end maintenance operations, technical support, troubleshooting, and overhauling for heavy-duty diesel engines, alternators, and complex control systems, with a core focus on imported Aksa Generator sets.

HVAC Management: Oversee the installation, electrical integration, testing, and preventive maintenance of imported Vestel split-type AC units and climate control systems across company facilities.

Industrial Automation & Cabling: Managed the layout and physical laying of high-capacity industrial power and control cables. Installed and configured Variable Frequency Drives (VFDs) and Star-Delta starter systems for large factory electric motors.

Ongoing Maintenance Operations: Handled ongoing preventive, predictive, and corrective electromechanical maintenance for production processing machinery to ensure maximum plant uptime and operational efficiency.

Utilities Management: Supervised the operation and preventive maintenance of industrial air compressors, pneumatic systems, and water pumps.

Team Leadership: Directed on-site technician teams, scheduled preventive maintenance windows, and strictly enforced industrial safety protocols.

Company industry:
Energy & Renewables
Job role:
Engineering

Maintenance Planner

November 2023 - January 2024

Coca-Cola Beverage Africa (EABSC)

Addis Ababa, Ethiopia

November 2023 - January 2024

• Designed and implemented comprehensive maintenance schedules and preventive maintenance plans to enhance operational performance.
• Coordinated cross-functional maintenance activities, resulting in improved equipment reliability and a measurable increase in production efficiency.
• Contributed to the development of maintenance documentation and operational planning, ensuring compliance with industry standards.
• Facilitated troubleshooting and maintenance optimization initiatives, leading to reduced downtime and enhanced asset performance.
• Leveraged analytical skills to identify areas for improvement, driving continuous enhancement of maintenance processes and practices.

Company industry:
Industrial Engineering & Automation

Maintenance Engineer

January 2022 - January 2023

Vayo Automobile & Manufacturing PLC

Addis Ababa, Ethiopia

January 2022 - January 2023

• Executed comprehensive maintenance and servicing of generators and industrial mechanical systems, enhancing reliability and performance.
• Diagnosed and resolved issues in electromechanical equipment, reducing downtime and improving operational efficiency.
• Assisted in the successful installation and commissioning of new systems, ensuring seamless integration and functionality.
• Implemented scheduled maintenance programs that optimized equipment performance and extended lifespan, contributing to overall operational excellence.

Company industry:
Manufacturing

Regional Service Advisor & Area Manager

January 2019 - January 2022

Vayo Generator manufacturer

Addis Ababa, Ethiopia

January 2019 - January 2022

• Led regional service operations, enhancing customer satisfaction through effective technical support.
• Supervised and trained technical service teams, ensuring high standards in maintenance activities.
• Coordinated and optimized generator servicing and troubleshooting operations, reducing downtime.
• Implemented strategies that improved customer support response times by streamlining processes.
• Developed best practices for maintenance engineering, fostering a culture of continuous improvement.
• Utilized technical expertise to resolve complex issues, contributing to overall operational efficiency.

Company industry:
Industrial Engineering & Automation

Mechanical Engineer

November 2019 - January 2020

Zenith Minerals Co., Ltd

Addis Ababa, Ethiopia

November 2019 - January 2020

• Led the installation, servicing, and commissioning of advanced calcium carbonate factory machinery, ensuring optimal performance and reliability.
• Executed comprehensive mechanical maintenance and thorough equipment inspections, enhancing operational efficiency and reducing downtime.
• Collaborated in troubleshooting complex mechanical issues, implementing effective solutions that improved system functionality.
• Contributed to operational optimization initiatives, resulting in increased productivity and reduced maintenance costs.
• Developed strong technical skills in machinery diagnostics and repair, positioning myself as a valuable asset in maintenance engineering roles.

Company industry:
Manufacturing

Technical Section Head & Sales Engineer

October 2016 - January 2019

Tana Engineering PLC

Addis Ababa, Ethiopia

October 2016 - January 2019

• Directed maintenance operations for machine and automotive workshops, ensuring optimal performance and safety standards.
• Oversaw and mentored technical staff, enhancing team efficiency and productivity in workshop activities.
• Coordinated technical sales initiatives and provided exceptional customer support, fostering strong client relationships.
• Contributed to maintenance, repair, and manufacturing processes, implementing best practices that improved operational reliability.
• Developed and executed maintenance schedules, reducing downtime and enhancing equipment longevity.
• Utilized problem-solving skills to troubleshoot technical issues, ensuring swift resolutions and minimal disruption to operations.

Company industry:
Automotive Repair, Spare Parts, & Support Services

Education

Arba Minch University

January 2016

January 2016

Bachelor's degree, Mechanical Engineering

Ethiopia

GPA (point): 3.55 out of 4

GPA (point): 3.55 out of 4

Academic Honors: Consistently named to the Dean’s List for academic excellence across multiple semesters (including 2013/14 and 2014/15). Graduation Capstone Thesis: Designed and engineered a "Brick Making Machine". Actively managed the design phase, mechanical component calculations, and structural layouts using CAD tools under departmental supervision. Industrial Intern: Completed a comprehensive Industrial Internship module, earning a perfect A+ grade (15 credit hours) for practical, real-world engineering application. Core Technical Foundations: Maintained high marks (A/A+ grades) in critical engineering systems including Fluid Mechanics, Computer Programming, Measurement and Instrumentation, and Internal Combustion Engines You performed exceptionally well at Arba Minch University—earning a spot on the Dean's List for multiple semesters and maintaining a strong Cumulative GPA of 3.55/4.00 by graduation.

Skills

MICROSOFT WORD

Beginner

PROGRAMMING

Intermediate

DIESEL ENGINES

Intermediate

AUTOMOTIVE ENGINES

Expert

COMPUTER REPAIR

Intermediate

ELECTRICAL SYSTEMS

Expert

HVAC

Intermediate

INDUSTRIAL REPAIR AND MAINTENANCE

Intermediate

NETWORK TROUBLESHOOTING

Intermediate

PLANNING

Intermediate

MECHANICAL ENGINEERING

Expert

ELECTROMECHANICAL ENGINEERING

Expert

CATIA

Expert

MICROSOFT EXCEL

Expert

PUBLIC SPEAKING

Intermediate

AUTOCAD

Intermediate

COMPUTER SKILLS

Expert

Social profiles

Languages

English

Expert

Amharic

Native Speaker

Training and Certifications

Training
Lathe Machine Operation,Milling Machine Operation & Precision Gear Cutting,Material Testing
SOS Vocational Training College
Mar 2018
Motor Control System & Generator Maintenance
Amen Institute of Technology (Accredited by the Addis Ababa City Administration TVET Agency).
Apr 2023
Machine Installation
Shanghai Zenith Mineral Co., Ltd
Nov 2019
Generators, Synchronous Systems and Electronic Communication
Arken Generator Factory (Istanbul, Turkey)
Jun 2025

Hobbies and interests

Technical Exploration: Keeping up with advancements in industrial automation, PLC programming update

Awarded a Bachelor of Science in Mechanical Engineering: Advanced Motor Control & Generator Maintenance Certification. Industrial Machining & Component Manufacturing Credential. International Factory-Level Project Deployment: Successfully completed training and 3 months of hands-on plant installation under the technical supervision of Shanghai Zenith Mineral Co.(China).