Instrumentation and Control Engineering General Manager
Dangote Petroleum Refinery and Petrochemicals
Total years of experience :20 years, 11 Months
• Delivering a clearly defined and complete proposal package including detailed project Scope of Work, estimate, schedule, CTRs and other supporting documentation as required for successful kickoff of the project.
• Single-point responsibility for managing identified project interfaces and ensure that all applicable information is captured to enable the engineers to propose a complete a project design, with manageable brownfield integration risk.
• Managing Technical Queries during engineering, and coordinate responses.
• Managing cost, schedule and delivery during the engineering and procurement process.
• Managing Technical Bid Evaluation process and production of the Technical Bid Evaluation Report.
• Ensuring that the overall project is delivered to meet the asset operational needs.
• Overseeing and directing construction projects from conception to completion.
• Coordinating and participating in all project safety and design reviews as necessary.
• Ensuring that all work is completed without compromise to quality and is delivered according to the project schedule.
• Providing client with an excellent service, by delivering the projects in a safe manner to the agreed schedule dates and within approved budgets.
• Working closely with assets and work pack teams to identify opportunities to release drawings with holds and split work packs etc.
• Daily Relationship Management and interface with client PE and other stakeholders.
• Schedule approval - work with planning team to produce a base line schedule for client approval
• Change Management - Ensure any potential changes and variations are managed in a timely manner with the client’s approval and to the approved process.
• Follow up the daily construction activities on every job day by day and strictly follow up the punch format lists, ensure that obstacles are removed as quickly as possible and the work is well organized.
• Reviewing the project in-depth to schedule deliverables and estimate costs.
• Overseeing all onsite and offsite constructions to monitor compliance with building and safety regulations.
• Coordinating project activities, managing budgets and resources, and ensuring that projects are delivered on time, within budget, and to the required quality standards.
• Responsible for planning and coordinating projects, supervising teams, and researching new products.
• Communication skills for overseeing staff and working with other management personnel.
• Develop strategies, manage budgets, and ensure successful project execution.
• Work closely with teams and collaborate with other management personnel.
• Strong analytical, communication, and organizational skills are essential.
• Responsible for leading and coordinating multiple projects across diverse teams.
• Responsible for creating project budgets and overseeing their successful execution throughout the year.
• Collaborating closely with various teams to ensure that projects are delivered on schedule and within budget, maintaining a high level of quality and adherence to organizational objectives.
• Risk Management - all associated risk are to be identified, assessed and registered with appropriate mitigation measures identified.
• Communication skills for overseeing staff and working with other management personnel
• Ensure E&I engineering activities are conducted in accordance with regulatory requirements, Project specifications and approved variations if any.
• Conduct feasibility studies of instrumentation and Electrical for a cost-effective solution to address issues like frequent failures, obsolescence, and new technology upgrades.
• review E&I maintenance history, recommend preventive maintenance requirements, and equipment strategies for reliable instrument functions.
• Identify plant engineering issues, recommend and implement solutions to various field instrumentation and F&G systems.
• Manage vendors in coordination with procurement for purchases.
• Responsible for DCS Emerson Delta V and SIS system (Maintenance and provide the spare part list and maintains the control system alarm and trip set points lists, Control narratives, Follow up Cause and effect diagram and Inst. tag list.
• Maintenance for F&G system, Analysers, All field instrument and Control systems.
• Follow up Tool Box Talk (TBT), Permit to Work (PTW) and Risk assessment activities on every job day by day held for instrument staff for each work permit
• CMMS, Preventive Maintenance (PM) and Corrective Maintenance (CM).
• Carry out HSE regulation and follow up the Polices.
• Participate in study repeated failure, chronicle problems, and develop root cause analysis, accountable for the safe execution of maintenance activities.
• Review equipment spare parts requirements, holdings of materials and special tools.
• SAP - Raising Purchase requisitions and raising PO's, performing technical bid evaluations, review & endorsement of vendor drawings & stores material reservation.
• Excellent knowledge on Bentley Nevada 3500 monitoring system.
• Follow up the control of annual maintenance CAPEX budgets for normal facilities.
• On job training for critical and unusual jobs to ensure quality and competency to drive national technician coaching, assessment & development in instrumentation and control, maintenance best practices and hazardous area Ex equipment maintenance.
• To ensure the proper update and the availability of current document, drawing, equipment datasheet, Instrument list, cause and effect, Root Cause analysis tools and Knowledgeable in Maintenance methodologies (RCM, FMECA, RCFA, etc.).
• To review the periodic job and shutdown plan and integrate it with other dep.
• preparing documents, reports regarding maintenance, history cards and recording observations over equipment performance.
• Provide troubleshooting, technical direction, and supervision over preventive and breakdown maintenance to a wide range of Instrument & Control assets.
• Provide technical direction for the technical Management of Change (MOC).
• Participate in Pre-Start-up Safety Reviews (PSSR).
• Responsible for taking readings, utilizing plant data/control systems, and observing process conditions on a continual basis to maintain good control of the unit.
• Provide accurate and timely communication to co-workers and works with other functions to improve individual and unit performance.
• Develop and maintains site systems and procedures to implement corporate engineering and operational excellence standards.
• Assume lead role in providing high level technical assistance to maintenance teams and recommend changes to improve performance.
• Responsible for Maintenance of Instrumentation and Automation system.
• Programming DCS, PLC and SCADA systems & Trouble shooting of DCS and PLC.
• Calibration and servicing of process sensors, Transmitters (SMART), Electronic, Pneumatic instruments, MOV, MCV and Pneumatic Control valves.
• Preparation of P &ID, Control loop, wiring Diagrams and Cable scheduling.
• Have excellent knowledge in Hook up drawings.
• Develop & follow up the control of annual maintenance CAPEX budgets for normal facilities.
• SAP - Raising Purchase Requisitions Service entries for contract invoices & stores material reservation.
• Excellent knowledge on DCS Yokogawa Centum CS- 3000, Honeywell (Experian) PKS 300, Honeywell (Emergency Shutdown System) ESD, Siemens PLC S7 300, 400 and Allen Bradley PLC.
• Experienced in preparing documents, reports regarding maintenance, history cards and recording observations over equipment performance.
• Handling Preventive & Break down shut down Maintenance work for all Instruments and automation system.
• Excellent knowledge on boiler commissioning, start-up and testing procedures.
• Good knowledge on water treatment Zero liquid discharge “ZLD”, cooling water system and stack monitoring.
• SAP - Raising Purchase Requisitions Service entries for contract invoices & stores material reservation.
• Performing complete FAT for Boilers, Alarm management system for VCM, EDC Plants.
• Performing complete FAT for up gradation of VCM1, 2 DCS and EDC DCS to latest version with Hardware change.
• Performing complete FAT and SAT for Yokogawa Cell Voltage Monitoring System (CVM).
• Performing complete all interface between (MCC & UPS) to PLC & DCS.
• HAZOP Studies for all instrument and control system Changes.
• Participate in study repeated failure, chronicle problems, and develop root cause analysis.
• Lead the contractors to ensure that the Instrument equipment is maintained safely and in accordance with the company's procedures, and environmental hazards control policies.
• Optimum Contractor Manning Levels, performance and competencies.
• Safe and Accident-Free Working Environment.
• Instrument Spare Parts Inventory.
• Root Cause Analysis Tools and Plant Change Requests.
• Shutdowns and Turnarounds Resources.
• Experience in Hazardous area classification and code requirements for safe equipment installations.
• Provide troubleshooting, technical direction, and supervision over preventive and breakdown maintenance to a wide range of Instrument & Control assets.
• Oil & Gas, Petrochemical, Onshore, Upstream, Downstream, Refinery, PLC System.
• Maintenance Management System, Computerized Maintenance Management System (CMMS), Preventive Maintenance (PM) and Corrective Maintenance (CM).
• Development &Training teaching qualification, Trainer, on job training (OJT).
• Implement PCS alarm management program by using (X-FORCE AIMS) program to prevent nuisance alarm and unmanageable alarm influx resulting.
• Develop and modify complex control schemes and logic for routing facility changes for optimization project based on process engineers’ objectives.
• Provide technical direction for the technical management of change (MOC).
• Provide engineering support for all the Maintenance activities.