Commissioning Engineer
KEW Engineering
Total des années d'expérience :19 years, 0 Mois
Leading successful transition from construction to operation, delivering fully commissioned assets while developing & executing commissioning plans for assigned packages and systems
Supervising the cold and hot commissioning of plant, ensuring safety and compliance with design standards
Conducting necessary SATs/FATs, initiating plant energization, and training site personnel
Advocating project methodology to ensure on-time, budget-conscious project delivery
Reviewing ITRs, OTPs, and mechanical commissioning checklists, and preparing commissioning reports
Drafting and reviewing RAMS for various activities while taking ownership of systems from kick-off to handing over to operations
Conducting job safety analyses, maintaining safety standards, and participating in HSE mandatory activities
Compiling commissioning documentation and conducting required testing activities
Ensure effective operation and maintenance on SGT65 DLE Turbine gas compressor packages
Manage customer timeline expectations by reviewing Technical Queries (TQs) and Clarifications (TCs). Conduct periodic inspection base on CM and PM needs. Identify and resolve RCFA with effective, efficient quality troubleshooting.
Ensure engine PMs Supports production optimisation by managing customer operational needs.
Coordinate with FSRs on site to during emergency / breakdown situations.
Major Contributions:
Completed upgrades on all nine Detronics EQP PLC and field Devices on Fire and Gas control system.
Completed upgrade of 18 MOOG fuel valve controllers to SAVC fuel valve controllers.
Monitored control system upgrade on all 9 Gas turbine packages from FT55 to Allan Bradley RsLogix 5000.C
Completed 18 Anti-surge valve pre-start up system sequence check software upgrade.
Facilitated maintenance planner with method statements, manpower requirements, parts requirements, work packs preparation, and risk assessment.
Completed 9 AC upgrade on OSEP controls system panel.
Improved project reliability and availability profile of rotating equipment by proactive condition-based monitoring and delivering effective recommendations.
Performed as a central repository for Siemens technical support headquarters.
Key Projects:
Resident Technical Support Engineer, Siemens AGT to Total Nigeria JV/Upstream and Deep Water
3 X SGT35 (RB211) WLE Turbine Power Generation for Total OFON 2 Offshore Platform
2 X SGT35 (RB211) WLE Turbine Power Gen, for Total Amenam Offshore Platform
3 X SGT35 (RB211) WLE Turbine Gas Compression for Total Amenam Offshore Platform
6 X SGT35 RB211) WLE Turbine Power Gen, for Total Deep Water Akpo FPSO Offshore Platform
Performed as a focal point for all SGT 35 (RB211) in-country controls issues.
Led, managed, and trained new and junior FSR during OJT and rudiments of customer service business unto achieving FSR4 certification.
Ensured PAB, PSB, and PSW upgrades on Siemens SG35 (RB211) gas turbine packages
Managed engines replacement commissioning, performance testing, and hand over for operational usage. Leveraged FT110, 125, 210, FT310 RsLogix 5000 to carry out operation and maintenance services.
Managed Total SMART room proactive diagnostic for EHM of all machines. Championed investigation of RCFA on any equipment failure, trips, and faults.
Major Contributions:
Delivered effective and efficient method planning support for all 14units of SGT 35 PMs and engine change-out.
Drove project engineering, commissioning, configuration, and operation of Total’s SMART ROOM remote monitoring for all 14-rotating equipment. Completed periodic boroscope inspection based on CM and PM needs
Facilitated all FCO, modifications, and upgrades by collaborating with Siemens OSD and engineering.
Ensured maximum reliability of 14 Gas Turbine equipment while maintaining a high standard of safety and quality on all sites.
Prepared Operation Reliability and Availability (ORAP) monthly report for all 14 machines.
Secured sales order and completed upgrade for 5 Intouch Wondaware SCADA system for Total OML 99.
Facilitated sales order and completed upgrade on Detronics fire and gas systems for Total OFON 2.
Supervised FAT and completed upgrades for 5SGT 35 gas turbines UCP from Rolls-Royse FT100 to RsLogix5000 for Total OM99.Completed 14berths modification to accommodate all models of SGT 35engines.
Project: LTSA on Total AKPO Deep Water, 6 X SGT35 WLE Turbine Power Generation
Adhered to Total SMART room proactive diagnostic for EHM of all machines. Ensured effective maintenance on 6 X RB11-24G gas turbine packages while serving as technical advisor. Led operation and maintenance services using FT125, FT210, FT310 RsLogix 5000. Monitored and managed job scope for PMs and engine change-out. Maintained high standard of operational safety on all 6 X RB11-24G gas turbines.
Major Contributions:
Spearhead and completed end-to-end of 6 Units FT210 Intouch Wonderware HMI sales order and upgrade
Ensured effective maintenance planning and material sourcing using SAP CMMS.
Drove technical upgrade and implementation of service bulleting on all 6 X SGT35 WLE Turbine trains.
Orchestrated all FCO, FIR, RCFA, and project modification while working with engineering professionals.
Investigated and resolved long lasting 14Mwatt power dropping issue on Power Management System.
Identified and resolved long standing gas to liquid fuel transfer power drop issue.
Prepared Operation Reliability and Availability (ORAP) monthly report for all 6 machines.
Lead Field Service Engineer/ Technical Advisor (2013 - 2014)
Key Projects:
LTSA on Operational & Maintenance of 2Rolls-Royce RB211-24G Turbine with ManTurbo Compressor |3Rolls-Royce RB211-24G Turbine power Generator, USAN FPSO, ExxonMobil Nigeria
Served as a resident offshore service engineer for Long term service agreement activities on operation and maintenance contract.Conducted core engine replacement and periodic boroscope inspection. Organised and executed on-the job training for new employees to meet set performance goals. Reviewed and recorded operational parameters, as means of
ascertaining changes in equipment conditioning and proactively advising customer towards ensuring a high level of reliability and availability is sustained for all engines.
Major Contributions:
Increased customer satisfaction and maintained all LTSA terns leading to fleet contract extension for 5yrs.
Functioned as a super user of Exxon Global Operation PBP Work Management System (OIMS) certified.
Secured sales order and completed upgrade of dry gas system for using process gas to using fuels gas during start up. This saved the customer over $500000 loss for cost of DGS replacement periodically.
Prepared Operation Reliability and Availability (ORAP) monthly report for all 5 machines.
Troubleshot controls and mechanical related issues on rotating equipment auxiliaries:
VIGV, LVDT, RVDT, Gas and Diesel metering valves, Actuators, Heat Exchangers, Pumps, WHRU, Instrumentation, controls, Hydraulic systems, Bentley Nevada, Tyco & Detronics Fire and Gas system, Intouch Wonderware, AB RsLogix 5000, Siemens SS7, ABB, CCC PLCs, FT210 HMI, and FT310 Engineering Station,
Lead Commissioning and Project Engineer (2012 - 2013)
Key Project:
Installation and Commissioning of 2 Rolls-Royce RB211-24G Turbine with Man Turbo Compressor
3 Rolls-Royce RB211-24 G Turbines with Brush Generator, USAN FPSO, Total Nigeria
Managed and maintained Rolls-Royce turbo- generator and gas compressor sets and their auxiliaries, while monitoring spare parts and tools required for all levels of commissioning, maintenance on rotating equipment. Managed all site issues from customer and Rolls-Royce vendors, such as Man-Turbo, Brush, Siemens, CCC, and Tyco.Prepared project weekly and monthly report and transmit to project managers in UK and US offices with project mile stone deliverables
Major Contributions:
Participated in all customer kick-off, pre-mob, project close-out meetings both onshore and offshore to facilitate project execution. Ensured effective maintenance planning on rotating equipment.
Led end-to-end functions associated with managing onsite systematic installation, commissioning and start up.
Managedall Rolls-Royce sub vendor, job scope, reports, and time sheet, spares, mob and demob requirement.
Monitored all field change order, field internal request while resolving customer issues.
Completed first firing on Gas turbine with compressor mechanically coupled for the first time
Lead Commissioning Engineer: (2011-12)
Project: Commissioning, Start-up, Operational Support/Technical Advisor on 1Rolls-Royce RB 211-24G with Siemens LP Compressor for ExxonMobil EAP, Offshore, Nigeria
Field Service Engineer: (2010 - 2011)
Project: Installation & Commissioning of 2 X TRENT WLE (Phase 4) Power Generation, for EDF Power Generation, Rue Henri Defecheraux ANGLEUR, BELGIUM
Field Service Engineer (2010)
Project: Total AmenamKponom, Offshore Nigeria. Long Term Service Agreement (LTSA) on 2X RB211 with GE LP Compressor: 3 X RB211 with Juemond Industrial Power Generator
Field Service Engineer (2009 - 2010)
Project: 6X RB 211-24G Power Generations with Brush Generator for BP Oil & Gas Terminal Baku Azerbaijan
Dietsmann Sam International. Port Harcourt, Nigeria : Senior I & C Automation Engineer (2006-2009)
Project: Installation Commissioning Operation & Maintenance of 480MW Alston GT 13 E2 Combine Cycle Power Plant for National Agip Oil Company, Port Harcourt Nigeria
Dietsmann Sam International. Port Harcourt: Junior I & C Automation Engineer (2004-2006)
Project: General Maintenance Contract of Amenam kponum Offshore OML 99 Project for Total JV/Offshore