Mohamed Ibrahim Karemulla, Design specialist-Pipeline

Mohamed Ibrahim Karemulla

Design specialist-Pipeline

Amec foster wheeler (Wood)

Location
Saudi Arabia - Khobar
Education
Bachelor's degree, Mechanical Engineering
Experience
22 years, 8 Months

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Work Experience

Total years of experience :22 years, 8 Months

Design specialist-Pipeline at Amec foster wheeler (Wood)
  • Saudi Arabia - Khobar
  • My current job since July 2019

Pipeline design Engineering.For more details, please refer attached CV.

Pipeline Designer/ Engineer at Worley Parsons
  • Saudi Arabia - Khobar
  • December 2016 to June 2019

Pipeline Design Engineering.For more details, please refer attached resume.

Pipeline Engineer/Designer at CH2MHILL VECO Engineering
  • United Arab Emirates
  • December 2008 to July 2016

(For more details please refer attached Resume. Thanks.)

Overall Career Highlights:

Preparation and checking Key plan, Overall Field Layout/Route map, Route map/Routing Plan, Town planning route map, Field Area Layout, Field Sub area Layout, Station approach Drawings, Block wall stations, General Arrangements, Alignment Sheets, Crossing drawings (Road/Rig/Track/Corridor), Material Take off (MTO) /Material Requisitions, Support Detailing, Typical/Standard Drawings (Trench Detail / Right off way/Under ground pipe crossing/above ground pipe crossing /track crossing /rig crossing/ Electrical cable crossing/ Over head line crossing/Safety barrier detail/ Culvert Details etc).

Preparation and checking Topographic Survey Report, Geo technical investigation report, Crossing Schedule Report, and Supporting on Line pipe and field joint coating selection report, Line pipe and steel grade selection report, Pipeline scraping requirement evaluation report, Stress analysis study and Techno Commercial Negotiations with Customer/Technical Consultant for Pipeline /Piping Department of extensive Hydro carbon and energy projects.

Preparation and checking Overall Plot plan, Equipment layout, Plot plan, Piping General arrangement, Piping Layout, Piping Isometric drawings, Material Take off (MTO), Support Detailing, Client commends and As-Built stage updation and Techno Commercial Negotiations with Customer/Technical Consultant.

Preparation of Engineering Document Deliverables List, Calculation of man-Hours for deliverables, Work distribution, team management and overall work progress reporting with department Head.

Preparations and Supporting to Engineering Design Basis, Specifications, Data Sheets, Material requisition, Calculations, Technical bid evaluation, manage Reports with proper correspondences and performing
Site visits for Project Management and development, As-built Stage updation and Report preparation of that.

Pipeline Designer/Engineer at T.R Engineering LLC), (a Tecnicas Reunidas Group
  • Oman - Muscat
  • September 2007 to October 2008

(For more details please refer attached Resume. Thanks.)

Con.. of Overall Working experience

Detailed career highlights of Pipeline/Piping activities - Pressure parts

1. Preparation and checking of Overall field layouts, Routing Plan, Field area layout, Alignment sheets, Crossing drawings, Launcher/Receiver Station approach layout, Standard/ Typical drawings for (Road/Track/Rig road/Above ground pipe/Under ground pipe/Electrical cable/Overhead power line) Crossings Market posts etc, Quotation for topographic survey, Topographic survey Report, Crossing schedule, MTO for Pipes & Bulk items (Flanges & Fittings), Data Sheets (Pig traps/Barred tee/Isolation joint/Anchor flanges/Adopters), Material requisitions (Line pipe/Bulk items/Coating of line pipe/Coating of buried fitting/Heat shrinkable sleeves/Factory hot bends/Barred tee/Anchor flange/Isolation joint).Wall thickness calculations, Engineering Document Deliverables Register(EDDR).

Supporting in preparation of Pipeline DBM scope, Specifications (Pipeline construction/Field joint coating of poly propylene coated pipes and fittings/Hydro testing of new pipelines/Installations of water injection and oil flow lines), Calculations (Road Crossing /Rig crossing/Combined stress/Upheaval bulking/Hydro test), TBE (Technical Bid evaluations (Line pipe/Barred tee/Pig traps), Site visit reports.

Scope:

Oil gathering system: 15 nos. 8”, 6” oil flowlines from well head to gathering stations (Dual and single producer).

Multi-Phase Transfer pipeline: 16” multi-phase transfer pipeline form multi-phase pumping station to Bu Hasa RDS-1.

Water injection system: 8”, 6”, 4”, 3” Water injection network (Including trunk line and individual injection lines from surface pumping station to water injection wells (Cluster 1&2 each contains Water supply wells, ESP, Surface water injection pumps, Water disposal wells).

Client: ADCO (Abu Dhabi Company for Onshore Oil Operations-UAE).

Pipeline/Piping Designer at AIB-VINCOTTE International & Partners (LLC)
  • Oman - Muscat
  • August 2006 to August 2007

(For more details please refer attached Resume. Thanks.)

Con.. of Overall Working experience Detailing of Pipeline/Piping activities

2. Preparation and checking of Preliminary Overall route map, Preliminary Route map, Town planning route map, Station approach Drawings, Block valve stations, Priliminary pipeline alignment sheets, General arrangements, Crossing details, Standard/Typical Drawings(Road/Track/Pipeline /Cable/Trench details/Ultrasonic pig signaler pit/ Directional marker post), Crossing schedule, Tie-In Detail drawings, with MTO, Wall thickness calculations from relevant Topographical / Geo technical Survey Data's of 44"/48"/36" HP/LP/IP Associated gas pipeline, 20" lean gas pipeline, 16" divert/feed gas pipeline, 12"/6", 4"/3"-(Firewater/Drain/ Instrument air/Nitrogen) Utilities lines.

Scope/Service:

A new 36” lean gas pipeline from Thammama-C to ASAB-I/II that replaces the existing 20” portion of lean gas pipeline between the BAB manifold and the tie-in point to the 20” make-up line to ASAB-I/II (at KM-7).

A new 20” lean gas pipeline from ASAB Lean Gas Compressor Station (LGCS) to Km-7 and tie-in to the existing 20” make-up line to ASAB-I/II (approx. 7.65km) that replaces the existing 20” portion of pipeline from ASAB LGCS to the tie-in to the 20” make-up line to ASAB-I/II (at KM-7).

Tap-off to ADCO Gas Injection Pilot Plant (GIPP) and ADCO FRAME-VI from the above new 20” lean gas pipeline.

Decommissioning of entire existing 20” make-up gas pipeline from KM-7 to ASAB-I/II and demolition of portion of the pipeline from existing scraper launcher at KM-7 to new tie-in point at KM-7.

A new balance line between existing 20” lean gas pipeline to new 36” lean gas pipeline at ASAB-I/II and related all associated tie-ins, piping, civil, structural, electrical, Instrumentation works.

Client: GASCO (Abu Dhabi Gas Industries Ltd-UAE).

Piping Designer/Engineer at Aquatherm Engineering Consultants (India) Pvt.Ltd
  • India
  • April 2005 to August 2006

(For more details please refer attached Resume. Thanks.)

Con.. of Overall Working experience

3. Preparation and checking of Overall Plot plan, Piping/pipeline General arrangements, Demolition Drawings, Piping/Pipeline Layouts, Piping Isomatric, and Tie-In Details with Material Take off, Wall thickness calculations.

Scope: Existing Oil Field Extension through additional Multi Selector Valve-Skid and transferring crude to nearest station.

Client: Petroleum Development of Oman (PDO)-Sultanate of Oman.
Project: J63403- Al-Kalatha Oil field and facilities development.


4. Preparation and Continuous updation of MEDCO Overall Oil field Layout, Routing plan/Route map, Field Sub area layout, Tie-In Details, Tie-In Schedule, Crossing Details, Crossing schedule, Typical Oil wells Package (Plot plan/Piping GA/Piping Layout/Piping Isometric/MTO), Demolition drawings, As-Built stage updation from continuous input data from Fougro topography Survey.

Scope: Continuous updation of MEDCO oil field through topographical survey information’s and connecting new oil flowlines with existing main trunk lines/Manifolds.

Client: MEDCO - Sultanate of Oman.
Project: J63405 - MEDCO Oil field updation and development.


5. Preparation and checking Overall field Map, Route map, Field sub area layouts, Tie-In Details, Material take off, Crossing Schedule, Data sheets, Material requestions, Stress analysis Input Drawings for 16" Fuel Gas line to CPF (Central Processing Facilities), 20" Production to ICPS Trunk system, 12" Casing gas system.

Scope: Tie-In new pipelines with OXY north and south 20"&16" Fuel gas pipeline and routing to Central Processing facilities (CPF) through main corridor ICPS trunk systems.

Client: OXY (Occidental Mukaizana-South Oman).

Project: J66079 - 20P Production to ICPS trunk system.
J66080 - Casing Gas

Design Assistant &Technician Apprentice at Bharat Heavy Electricals Ltd.
  • India
  • October 2003 to April 2005

(For more details please refer attached Resume. Thanks.)

Con... Overall experience

6. Preparation and checking of Overall Plot plan, Equipment layouts, Piping General Arrangements, Piping layouts, Piping Isometric, Material take off, Wall thickness calculations, As built updation for energy projects
Piping detail: Boiler feed piping, Economizer, De-erector piping, Main steam piping from boiler super heater outlet to Turbine inlet, De-Super heater and spray water piping, Turbine integral piping (to bleeds), Pressure parts drain piping with bill of materials, Support Detailing etc.

Scope: Power generation through thermal, Gas, Bio gas energy. Utility energy piping activities.

Client: Nahar spinning Mills Ltd, Shree Radhe Industries Ltd, Cogen A/C Bhaskar steel power India Ltd, Singhal Enterprises (P) ltd, Rishab spinning Mills Ltd, Ranhill Powertron SDN BHD, BMM Ispat Ltd, Mayur Mills.

Projects: Attached in Projects contributed with Pipeline/Piping Design engineering services:

7. Preparation and checking of all kind of Up steam and Down steam pipeline/piping deliverables.Control stations like feed control station, spray control station, PRDS station layout fixing with bill of material

Junior Engineer-CAD at Kizen Engineering
  • India
  • April 2001 to October 2003

(For more details please refer attached Resume. Thanks.)

Con Overall working experience with relevant details......

Detailed career highlights of Pipeline/Piping activities - Non Pressure parts Supports and Structure:

Preparation and checking of all kinds of drain piping with bill of materials.

Preparation and checking of transfer pump to De-aerator & De-aerator to feed pump suction piping with bill of materials

Preparation and checking of cooling water piping with bill of materials

Preparation and checking of instruments air piping with bill of materials

Preparation and checking of pipe supports, Pipe rack as per stress analysis reports

Preparation and checking of duct detailing with bill of materials

Preparation and checking of stairs, Ladder and Platforms with bill of materials

Preparation and checking of lube oil (consumer, supplier, control oil & safety block, emergency oil system)



Exposure to different calculations:

Pipe Wall thickness Calculation (With Design Code ASME B31.4, ASME B31.8, ASME B31.3 and ASME B31.1).

Hydro test Calculations.

Focusing on (Road crossing calculations, Anchor blocks sleeve calculations, Anchor blocks force calculations,
GRE/HDPE/RTP Wall thickness calculations, etc.

Focusing on Combined stress/Upheaval bulking Calculations.

Pipe sizing, pipe weight, Water system sizing.

Pressure drop, span length, and support spacing.

Pump power calculation/rating, Heat & mass balance calculation.

Power generation (auxiliary power generation), Chimney height, and cooling water flow to the condenser (make up).

Projects contributed with Pipeline/Piping Design Engineering services:

389976- Detail engineering &procurement services for Bida al qemzan field development project
20314- Bida al qemzan field development project (FEED).



20326- Engineering Services for Rowais Early Works.

20300- Asab, Bab, Buhasa, Ruwais Modifications Project (ABBR-FEED)

Education

Bachelor's degree, Mechanical Engineering
  • at The Institution of Engineers (India),
  • March 2015

Associate Member of The Institution of Engineers (India),

Higher diploma, Mechanical Engineering
  • at Alagappa Polytechnic (Under Department of technical Education)
  • April 2001

* Collage first in Diploma in Mechanical Engineering * Passed First class with honors’ * athletics

Specialties & Skills

Pipeline Design
Petroleum Engineering
Pipeline Analysis
Power Engineering
Pipeline Designing & Drafting Supervision
Pipeline Design

Languages

Tamil
Expert
English
Expert
Arabic
Intermediate
Hindi
Intermediate
Malayalam
Intermediate
Spanish
Beginner

Memberships

Institution of Engineer India (AIME)
  • Associate Member
  • March 2015
The Institution of Engineers (India)
  • Charted Engineer (India)
  • August 2015

Training and Certifications

Safe journey management (Certificate)
Date Attended:
February 2008
Valid Until:
February 2008

Hobbies

  • Sports : Basket ball
    Sports : Basket ball (Achieved District level runner place during Higher secondary education)