Lead Instrument Advisor
Petrofac
مجموع سنوات الخبرة :17 years, 8 أشهر
• Provide expert advice and assistance to site maintenance teams, maintenance contractors, outside vendors and Project & Engineering service providers on instrument engineering matters.
• Develop and maintain the Preventive maintenance routines PMRs to be aligned with original equipment manufacturer OEM recommendations, Failure history and maintenance best practices
• Determine and select appropriate strategies for the maintenance of Instrumentation and control Equipment to ensure design availability and integrity is maintained at optimum cost
• Periodically review the maintenance strategies to achieve the equipment’s availability & reliability
• Originate and carry out engineering studies to determine potential problems and remedies to existing problems, troubleshoot complex technical problems and review failure modes for instrumentation.
• Provide technical details on I&C issues for root cause analysis studies as subject matter expert
• Review and evaluate the capabilities of vendors and contractors to determine their acceptability to perform major services to operations facilities where required
• Work on or with task forces assigned to investigate incidents or solve specific problems.
• Perform cost analyses and value engineering studies as appropriate for major maintenance jobs and recommend the cost-effective solution to be implemented
• Undertake special assignments requiring extensive technical experience and discretion when dealing with outside organizations.
• Act as a professional mentor to senior instrument specialists and site engineers, Implement on-the-job and in-country training as required, Technical & performance coaching for national teams
• Conduct skills gap assessments through understanding Competence Assurance Program requirements, maps it to the department needs and identifies training needs
• Strive for continuous improvement and focal point for all maintenance improvement opportunities
• Produce a full written report where a major breakdown or outage has occurred on the cause and recommendations to prevent re-occurrence
• Manage and lead root cause failure analysis investigations for significant production losses and critical asset failures, follow up mitigating actions, apply the Defect Elimination program and champion reliability improvement initiatives
• Drive cultural change to improve maintenance effectiveness, specifically in the areas of reliability centered maintenance and defect elimination ( RCM Facilitator)
• Review, analyze and modify the on-going maintenance strategies and routines according to periodic equip. criticality analysis, FMECA and RCFA mitigating actions
• Conduct reliability analysis to identify bad actors & eliminate defects in a systematic way
• Maintenance Management: maintenance activities leadership and management, discipline assets maintenance strategy development, maintenance procedures updates, shutdown and turnarounds planning, major breakdowns direct supervision, historical reliability data analysis and annual budgets control.
• People Leadership: contractor candidate selections, annual performance review, development plan, technical coaching, on job training (OJT), training requirement review and development plans, Maintain active working relationship.
• Contractor Management: Day to Day Activities Supervision, required resources identification and contract provider’s performance evaluation.
• Spare Parts Management: inventory list and stock levels periodic review, spare items proper identification, proposing alternative parts and securing obsolete spares, proposing new sources of supply, technical bid evaluations.
• Risk Management: safety culture development, HSE audits, incident reporting, equipment risk assessments, Maintenance tasks risk assessments, risk based work selection, hazardous identifications, ensure Equipment safe operation are recognized.
• Projects support : participate in FAT, SAT, HAZOP, LOPA, design reviews, SIL verifications, project studies, executions, pre-commissioning and commissioning
• Risk Management: safety culture development, HSE audits, incident reporting, equipment risk assessments, Maintenance tasks risk assessments, risk based work selection, hazardous identifications, ensure Equipment safe operation are recognized.
• Departmental Inter relationship: liaise with operations to perform maintenance tasks risk assessments and identify opportunities for performing maintenance activities.
• Projects support: participate in FAT, SAT, HAZOP, LOPA, design reviews, SIL verifications, project studies, executions, pre-commissioning and commissioning.
• Maintenance Executions : Perform Maintenance tasks (Preventive PM, Corrective CM, Breakdown BR and condition based maintenance CBM), Support and Follow-up the implementation of the maintenance plans, Close plant/platform support where required to address breakdowns at an early stage and operations technical support
• Spare Parts ordering: Identify critical spares, Min/Max Stock levels for smooth operations, provide replacements for obsolete items and cooperate with procurement department to get the quotation of the recommended spare parts.
• Documentations: ensure that asset register include all discipline equipment and keep discipline documentation updated with minor and major modifications.
• Safety Compliance: ensure that all maintenance activities are performed as per company’s policy and regulations.
