Ibrahim Mohamed Aly Elbarbry, Quality Assurance and Food Safety Lead

Ibrahim Mohamed Aly Elbarbry

Quality Assurance and Food Safety Lead

PepsiCo International- KSA

Lieu
Egypte - Le Caire
Éducation
Baccalauréat, Chemistry & Biology
Expérience
21 years, 1 Mois

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Expériences professionnelles

Total des années d'expérience :21 years, 1 Mois

Quality Assurance and Food Safety Lead à PepsiCo International- KSA
  • Arabie Saoudite - Riyad
  • Je travaille ici depuis janvier 2009

KEY EXPERIENCES:
* Quality and Manufacturing experience - including start up period at PepsiCo beverages manufacturing plant in ( Riyadh, KSA ) which produces carbonated & non-carbonated beverages,
A carbonated product such as PEPSI, MIRINDA, 7UP..., Sparkling juices (FRUTZ) and Malt a non-alcoholic drinks (BARIO). As well as non carbonated beverages such as Natural Juices (TROPICANA), Sport drinks (GATORADE), Energy drinks (AMP), Ice tea (LIPTON), Natural bottled water (AQUFINA)
And each one from all the above brands has its own different types of flavors.

RESPONSIBILITIES & ACHIEVEMENTS :
* Manage Quality Aspects & Systems implementation throughout plant operations (Raw & packaging material receiving / Water treatment / Processing and Batching / Filling and Packing ) to ensure that product is consistently manufactured and delivered to consumers according to standards this is by performing all the required testing (Physic-chemical and Microbiology) with right sampling and methods at the right time according SOPs, And this includes the use of control charting, systematic monitoring and documentation of critical control point variability.
* Assure the released products specifications consistence compliance with local governmental regulation, international standers and the company standers
* Creation and modification of Stander Operation Procedures (SOPs) based on the requirements of the governmental regulations, International standers and the company standers.
* Assure the execution & documentation of proper & timely calibration routines for all lab equipment.
* Ensure that the laboratory is adequately equipped to perform the required tests to the appropriate degree of accuracy and precision, with proper follow up of consumable materials to detect any shortage on a suitable time before leading to any emergency.
* Sustaining the Green rate of z-score results of laboratory proficiency scheme test .
* Conducting internal Quality and Food safety audits and Laboratory audit
* Apply the formal positive release of raw materials and packaging for use in production and the release of product for distribution to the trade.
* Monitor product defect rate & review data and improvement activities with top management weekly.
* Department Budget controlling with smart spending to meets quality financial objectives by estimating requirements, preparing annual budget, scheduling expenditures, analyzing variances, initiating corrective actions.
* Developing and implementing new measurement systems using valid alternative methods, with tracking records, sampling plans which lead to reduce the testing cost and make saving profit.
* Processing and Operation waste controlling and reduction.
* Managing and ensure that all GMPs & Hygiene practices are followed at all time in work area, including health & safety (OH&S) practices with reviewing the risk assessment frequently in work area.
* Managing the Implementation of Food safety System according the standards of (HACCP, ISO 22000:2005 &AIB ) in the plant.

Quality Engineer à PepsiCo International- Egypt
  • Egypte - Tanta
  • mai 2003 à décembre 2008

Five years experience at PepsiCo Beverages manufacturing plant (Tanta, Egypt) which produces natural drinking water (AQUAFINA) & carbonated soft dirnks such as (Pepsi, 7UP, Mirinda, ..).

Éducation

Baccalauréat, Chemistry & Biology
  • à Faculty Of Science
  • mai 2001

Specialties & Skills

Total Quality Management
Six Sigma
Quality Systems
Water Quality
Beverage Industry
Microsoft ( Windows & Office )
Auditing & Investigation
Quality and manufacturing of ( Juice - Soft Drinks - Water )
Calibrations
Chemistry
Data analysis
Microbiology
Problem Solving
Leadership &Team building
Communication & Presentation skills
Planning & time Managments
Workload Handling
Delegation & Motivation
Continuous improvment

Langues

Arabe
Expert
Anglais
Expert

Formation et Diplômes

Certified Lean Six Sigma - Green Belt (Formation)
Institut de formation:
IASSC- USA
Date de la formation:
November 2015
Durée:
32 heures
Total Quality Management (TQM) (Formation)
Institut de formation:
Productivity & Quality Institute - Egypt
Date de la formation:
June 2015
Durée:
30 heures
Statistical Process Control (SPC) (Formation)
Institut de formation:
PepsiCo
Date de la formation:
May 2015
Durée:
8 heures
Quality Assurance Policy (Formation)
Institut de formation:
PepsiCo
Date de la formation:
November 2014
Durée:
8 heures
Good Manufacturing Practices (GMP) (Formation)
Institut de formation:
PepsiCo
Date de la formation:
February 2015
Durée:
8 heures
Physiochemistry & Microbiology Practices and Methods of Analysis (Formation)
Institut de formation:
PepsiCO
Date de la formation:
January 2009
Durée:
50 heures
AIB food safety standerds (Formation)
Institut de formation:
AIB international
Date de la formation:
March 2011
Durée:
16 heures
Project Management Professional (Formation)
Institut de formation:
MEQMP- KSA
Date de la formation:
August 2010
Durée:
40 heures
ISO 17025 training ( Basic of uncertainty measurements) (Formation)
Institut de formation:
Quality Group. UAE
Date de la formation:
October 2013
Durée:
16 heures
Hot Fill Technique and Pasteurization Process (Formation)
Institut de formation:
PepsiCO
Date de la formation:
January 2009
Durée:
50 heures
Cleaning and Sanitation Process for Beverages (Formation)
Institut de formation:
PepsiCO
Date de la formation:
January 2009
Durée:
30 heures
Effective auditing and inspection skill (level 3) (Formation)
Institut de formation:
HABC-United Kingdom
Date de la formation:
May 2010
Durée:
10 heures
HACCP Principals and Practices and Internal Auditing Skills (Formation)
Institut de formation:
GMB- Precon
Date de la formation:
May 2008
Durée:
30 heures
Basic Food Hygiene (Formation)
Institut de formation:
SGS
Date de la formation:
November 2010
Durée:
10 heures
Food Defence Awareness (Formation)
Institut de formation:
AIB intrnational
Date de la formation:
March 2011
Durée:
10 heures
IRCA course of Practical Auditing of Food Safety Management System according 'ISO 22000' (Formation)
Institut de formation:
CMC international
Date de la formation:
July 2010
Durée:
40 heures

Loisirs

  • Caligraphing and Painting
  • Swimming