Condition Monitoring Engineer
Egyptian Projects Operation & Maintenance.
Total years of experience :5 years, 5 Months
-Condition monitoring of several rotating equipment in AMOC plant such as steam turbines, centrifugal compressors, pumps in all types, blowers in all types, FD and ID fans, cooling tower fans, centrifuges, air handling units pumps, air handling units fans and gear boxes using CSI 2140 data collector and Machinery Health Manager software.
-Online monitoring for turbo machines from BENTLY NEVAD 3300 & 3500 system.
-Using FLIR Thermography T1020 to analyse the machine temperature gradient.
-Using the CSI Clamp meter to detect the motor connection issues and make sure the motor internal component is reliable.
-Condition monitoring and diagnostic analysis for all rotary machines in SIDPEC (Ethylene, Polyethylene and utility plants) CSI 2130 data collector and Machinery Health Manager software.
-Online monitoring for turbo machines from BENTLY NEVAD 3300 & 3500 system and CSI 6500.
-Made vibration survey in General Petroleum Company (GPC) in western desert, Alexandria National Refining Petrochemical Company (ANRPC), and Egyptian Linear Alkyl Benzene Company (ELAB).
-Using Laser Alignment kit CSI 2130.
-Using vibration techniques such as spectral and waveform analysis.
-Attended several overhauls of pumps in all types (centrifugal, screw, piston and gear and boiler feed water multi stage centrifugal pump).
-Complete responsibility of rotary machines maintenance in SIDPEC plant in night shifts.
-Linking the work with CMMS to create machine history and corrective work orders.
2012 - 2013 Graduation project: Project title: Maximization of C2-C3 from W/D Gas Field
Company: GASCO
Location: The western desert gas complex is located south, west of
Alexandria, Egypt.
Supervised by: Prof. Dr. Hassan warda
Project description: • Existing Western desert gas complex (WDGC) is designed to process three feed gases (605 MMSCFD) from El-Obaiyed, El-
Salam and El Qasr gas fields.
• The complex produces C2/C3 gas mixture which is utilized as a
feed stock to the ethylene production plant (SIDPEC), commercial
propane, low/high vapor pressure LPG, sales gas and condensate.
• New train with max recovery and in integration with the existing
trains is required to maximized production rates
Project target: The target is to extend the plant Capacity to 900 MMSCFD
Project track: • What is GASCO and What is C2 and C3?
• The Time Plan
• Study and Understand The Existing Plant, PFD and P&ID
• Study each equipment and package in the Existing Plant
• Bottle-necking analysis of main plant equipment's and package
• Simulate the maximization Plant on HYSYS
• Design and selection of Plant main Equipment's and Packages
• to make our own programs which applies our design strategies and steps.
• To validate the results with commercial software results and Enppi actual
data.
Skills which I gained from the project: • Start any job case even with a little data.
• Think correctly in a problem.
• Organize the work with putting a time plan
• Work in a team.
• Work under stress.
• Make a very good presentation
• How to search in the right path.
Programs & software which I learned: • Power Point
• Word
• MATLAB
• MATLAB GUI
• HYSYS
• HTRI
Experience in the engineering field: • Read PFDs, P&IDs
• Design philosophy
• Excellent background in oil & gas industry
• Excellent knowledge of gas industry equipment
• Complete design of gas industry equipment
• Bottle-necking analysis of main plant equipment's and package
• Simulate the maximization Plant on HYSYS
2012 - 2013 4th year faculty of engineering mechanical department, Alexandria University. • Project Grade: (Excellent)