Reliability Engineer
Total des années d'expérience :25 years, 6 Mois
Responsible for provision of support to offshore platforms. Assessment of plant equipment vulnerabilities, Investigation of export system failures, applied a number of Classic RCM studies and Streamlined Total Maintenance Production analysis, completed a number of plant equipment failure RCFAs. Application of failure probabilities simulation using reliability tools. Awarded for development of regional RCM guidelines and contribution to the testing of the globalization of OPTIMA (FRACAS) reliability tool. Involvement in Azeri Central East (new platform) reliability modelling. Close work with production to perform Asset utilization, Overall equipment effectiveness through RCMs, RAMs. Currently leading a project on replacement of pressure transmitters on one of the platforms. Have facilitated Water Injection rectification project.
BP - Azerbaijan-Georgia-Turkey 2013 - 2014
Production Efficiency Improvement Leader
•I have built up driven Production Efficiency Improvement through Global and Regional PEI process investigation of production deferrals (5-Whys, RCFA) that helped to the region to deep understanding of equipment and system performance and improved production efficiency operation systems and equipment.
•I have engaged/Supported/Trained end-users, which helped a lot for quality inputs and build up good data for investigations.
PEI process is two way communication process between end users and central team. Regular communications and feedback from both side helped me to build up robust process covering users, site management and central team needs and requirements. I have thoroughly reviewed all proposed improvement ideas and adjusted process assessing benefits.
Set up process to ensure all actions in Defect Elimination tools and from 5-Whys/ RCFAs are S.M.A.R.T. and plant upsets are closed satisfactorily.
•I have integrated area lessons learned/success stories to Regional reports & share within BP AGTR. It reduced number of failures that could occur in other areas and helped to be proactive.
Maintain which KPIs are required at areas.
Track the status of each KPI and document the actions in order to address issues.
Communicate KPIs across Region through the standard reporting.
•I worked out with Reliability Manager to set clear triggers for events. It improved focus in investigation by segregation to investigation types (Full RCFA, Mini RCFA and 5Why) based on impact.
•I was reviewing and assure all daily deferrals and action inputs are accurate in PEIT through appropriate reporting system. It is a critical factor deferrals correctly entered and allocated to have right focus and people in process.
•I have standardised PEI application across all sites so that it becomes “the Way We Work”.
Direct reporters are;-20 BP staff and over 40 contractors’ indirect reporters.
•As a Production Supervisor I was responsible in maintaining a safe working environment in compliance with environmental/safety regulations, standards and practices. During my supervision I have achieved in reduction of safety issues and plant upsets
•Led Process, Personal, Environmental and Equipment related Safety incidents following with improvement actions and entering the event to the BP Traction Action system. It
•I was responsible to ensure all site activities are covered ether with procedure or PTW and all associated hazards asset properly and identified controls in place.
I was conducting and coordinating on-site inspections to audit physical conditions and safe work practices to ensure safety protective equipment available and reliable on site when need. It helped keep plant running safe and reliable.
To take an action to implement changes/updates concerning compliance with corporate safety regulation and procedures as required
•Incorporate essential safety requirements in all purchasing and contracting actions. To ensure personal has got required PPE and all appropriate safety protective equipment available on site and recommend the purchase of them in accordance with established company requirements which eliminated the risk of exposure to personal safety.
•Maintain awareness of corporate safety and environmental requirements and make recommendations for their implementation.
•Assist management with monitoring adherence to department safety and environmental programs by employees and contractors.
•Conduct Safety Observation Conversation with field personal on site
•I was working closely with the project & construction groups for punch listing, system walkthrough's, handover and acceptance of systems.
•Finalising of pre-commissioning and commissioning procedures and verification against installed equipment/ line ups and configuration.
•Oversee, review and accept pre-commissioning testing completed by contractors.
•Commissioning and Start-up of Gas/LNG, Oil and Utility units/systems and completing performance testing against BP standards
•Commissioning, testing and Operation of the hydrocarbon and utility systems.
•Water Pressure testing of welded joints, Water squeezed with Nitrogen or/and
•Nitrogen/Helium leak testing of the hydrocarbon systems and preparation/line up of systems for the introduction of hydrocarbons.
•Assist in preparations for a successful Pre Start Up Audit.
•Start-up of the hydrocarbon systems, achieve on target and on spec production.
•Operation of the facilities in a safe and efficient manner.
Led Level 1 and 2 (simple and Complex) Risk Assessments for site activities and provide all appropriate controls to eliminate, substitute and mitigate hazards and risks of the tasks.
As part of my duties was to identify and evaluate hazardous conditions and practices in the workplace on daily base. Conduct job site visits (three time per day) to identify and eliminate hazards to provide safe environment that can be missed in initial risk assessment stage, and to ensure are all controls in PTW in place and utilizing effectively.
•Conduct PTW (Permit to Work) Audits for different area of the plant as well as for Operation and construction.
•Perform job site safety compliance inspections, including hazard analyses and safe work procedures with improvement actions
•Participate in COSHH risk assessments for different kind of chemicals on site utilizing provided MSDS and considering site practice.
•Measure and evaluate the effectiveness of the hazard control system, policies, and procedures and recommend changes that reflect improved opportunities to eliminate work place incidents and injuries.
•Lead project to transform CoW process from Hard copy to software, that included coaching Performing, Area and Isolation Authorities for new system.
•Identify new system gaps and address accordingly, and proactively seeking opportunities for improvement.
• Coach and assess new AAs and PAs up to BP Control of Work standard and take an action to monitor them for 3-6 month after assessment that increased competency of AAs and PAs on site and quality of COW system consequently.
As a Safety Representative I was responsible and manage to achieve good outcome result by
•Addressing HSE issues raised in our site
•Encourage everyone to co-operate in promoting measures to ensure the workforce health and safety
•Participate and Lead Lesson Learn process with improvement action assigning
•Communicate Lesson Learn within team and embed in activity.
•Follow up HSE actions / issues raised in my team
•Lead, Participate and first line support in Process, Personal and Environmental related Incident Investigations
•Arrange and Conduct Monthly Safety tours with ST Leadership and/or HSE members
•Arrange and Conduct Monthly Safety Meetings with ST Leadership to discuss HSE issues around whole terminal, actions follow up and execution process. Discuss injury, property damage, and statistical loss data and work with management to prepare comprehensive recommendations for corrective action to eliminate or minimize potential hazards.
•Participate in HSE forums and share experience.
•Report back to HSE and Leadership content of the minutes and any issue/question/suggestion arising from the Safety Meeting
•Arrange and attend bi-monthly Safety reps committee meeting with HSE and discuss issues status and to identify where H&S measures may be improved
•Participate in inspections program to ensure they performed timely for the in different areas of the Terminal as well as construction and operations.
•Prepare safety orientations, safety training and job site inspection procedures. Direct or assist in the development of specialized education and training materials. Conduct specialized safety and environmental training programs to communicate hazard control information.
•Conduct Safe Operations Committee meetings with follow up action assigning and implementation on weekly base. I was presenting Process/Personal safety and environmental related incidents to the participants around the world, discussing potential possibility its occurrence in our site and the way forward its elimination with follow up actions.
•Arrange Safety Stand downs for occurred major events and rollouts to site personal in order to ensure BP safety standards and practices are followed
To design and build maintenance strategy for electrical equipment and systems such as pump motors, electrical protection systems, generators and alarm system
Troubleshoot and analyze electrical equipment failures
Troubleshoot the electronically controlled system failures
Understand electrical and electronic schematic diagrams, understand electrical and electronic test equipment and their functions
Troubleshoot relay control logic failures
Troubleshoot motor control system failures
To install, inspect and maintain electrical wiring and equipment, pump motors, electrical protection systems, generators and alarm system
Troubleshoot and analyze electrical equipment
Troubleshoot the electronically controlled systems
Understand electrical and electronic schematic diagrams, understand electrical and electronic test equipment and their functions
Troubleshoot relay control logic failures
Troubleshoot motor control system failures
Repairs electrical and electronic equipment such as panel lighting, circuit breakers, junction boxes, voltage regulators and reverse current relays
I have been involved with the commissioning and operation of all 3 phases of this installation which consists of incoming oil facilities with pig receiving, oil heaters, 3 phase separation plant, gas compression, refrigeration and oil and gas export. Since the successful commissioning of each phase I have been involved with the shift production operations both on plant and as a control panel operator for 2 years. I have been given a lead role within my shift. I have been writing/reviewing procedures for safe operation of all plant and equipment and have played a leading role in the planning of the annual planned shutdown work scope.
– Baku, Azerbaijan