E&I Material Engineer
Yanbu National Petrochemical Company - Yansab
Total years of experience :8 years, 0 Months
Inspection of receiving E&I materials as per the plant requirements.
Maintenance of “ZB” repairable material, Capital spares according to the plant requirements.
OSDR materials communicated with GPS, manufacturer and vendor to resolve.
Achieved KPI for Material Inspection, OSDR clearance and Q-Pulse action.
RL1, RL2, RL3 Equipment criticality based material in order to avoid zero stock for plant operation.
Given technical clearance of Electrical &Instrument items for PR creation with GPS team.
SAP-MM&PM module for maintenance activities requisite materials procurement & service order preparation with external & internal vendors for smooth project planning.
To control the inventory weekly monitoring of raised PR&PO with respect to ROP & ROP Max.
Prepared of weekly & monthly dashboard of returned, received, issued materials to control the inventory.
Material transfer to other SABIC affiliate according to the plant requirement to minimize the delivery.
Found and removed the unknown, discrepancy, expired material and duplicate part identification.
Monitor the shipments to ensure the goods arrival on time and resolve problems related undelivered goods.
Handled Q-Pulse action related to Material management.
Conducted weekly walk down in CMB & Plant workshop in order to return the refurbish materials to W/H.
Preservation of materials stroke check of Valve & Actuators, Motor, Capacitor Reforming, Rotor, Shaft, Gears, Bearings and Accumulator.
Responsible for field inspection of instruments system installation, Pre-commissioning of Loop checking process instruments &MCC Loops and Gas detector system Calibration & Trouble shooting.
Carrying out Function test of FGS Systems and loop check with client as per approved procedure.
Stroke check of control valves & On -Off valves & HART positioner calibration of Fisher Model DVC 6010.
Conducted Interlocks checking as per operational &control philosophy.
Inspection of Instrument cable laying & termination & leak test of impulse line and Instrument air header.
Having experience in with Honeywell DCS site support activities in the field of Industrial Automation.
Ability to Understand & having experience in configuration tools like FBD, Ladder logic diagram .
Third party communication interfaces with DCS like Additive feed package through modbus, TCP/IP, Profibus.
Verification of DCS Honeywell Experion ASBUILT drawing with vendor for U&O and XLPE project.
Involved in conducting SIT & SAT test on Additive feed Vendor package & Honeywell Experion DCS.
Ensured correct documentation of instruments with respect to agreement of range, alarms, P&ID, ILD & Cause and effect drawings.
Accomplished construction and Pre-commissioning & HMI Graphics punch list clearing.
Prepared documentation Construction, loop test & function test and Red Mark up drawings
Prepared permit for all type of jobs, carry out tool box talk & explain the work details to the team members.
Extensive Knowledge in trouble shooting of Instruments equipment safe and efficient manner (Temperature, flow, pressure, level).
Installation of Thermocouples, RTD, Load cell, Limit switch, Vibration sensor and Cable termination.
Excellent knowledge in Calibration of all types of transmitters like Flow, Pressure, Level and Temperature.
Calibrations of positioners like (smart, electro pneumatic)&Knowledge of pressure based level measurements.
Preventive maintenance of inspection in plant as per schedule.
Knowledge on DCS YOGOGAWA CS3000 &PLC(Siemens, AB, ABB)
Maintenance of conveyors in feed area, safety instruments like pullchord, beltsway.
Erection of control &relay panels for 400/220/132/66/33/11KV Voltage levels as per customer specification. Prepared of Purchase request for equipment ordering & panel fabrication as per BOM.
Mounting plate preparation & Installation of Electrical components like MCB, Relay, MPCB, PLC, Busbar Alignments, Capacitor FOR Control, HUB, Power, capacitor &LVRT Panel.
Knowledge in issuance of single line diagrams, GA Drawings, BOM, PWI, and Validation of interpanel wiring chart, TB & Label list.