Sr. Instrument Commissioning Technician
Kurihara Kogyo Co Ltd
Total years of experience :12 years, 3 Months
Overvie Over 12+ Years’ Experience in Instrumentation and Control works
in Qatar for (Ras Gas) Ras Laffan, Train 5 & 6
As a field Sr. instrument
Plant Electrical Instrumentation Pvt Ltd) in the Long Residue Catalytic Cracking Revamp Project (Bukom Island
Job Description
•Calibration, Loop checking, & troubleshooting of various field instruments.
•Control valve calibration, servicing.
•Installation and maintenance of control valves.
•Instrument installation as per Hook up diagram
•Cable termination on junction boxes, instruments and in Marshalling cabinet.
•Layout and installation of conduit for instruments and electrical line.
•Loop checking for all control loops.
•Calibration, Loop checking, & troubleshooting of various field instruments.
•Calibration for all type of transmitters like Pressure transmitters (PT), Flow transmitters (FT), Level transmitters (LT) and Temperature transmitters (TT).
•Calibration of Pressure switches.
•Calibration and maintenance of different types of control valves.
•Loop testing and functional testing for Fire and gas detection system
Job Description
•Calibration for all type of transmitters.
•Trouble shooting of field Instruments.
•Loop testing for re calibrated transmitters, pressure switches and control valves.
•Calibration of LEL and H2S Gas detectors.
•Prepare and reviewing the maintenance work procedures of the field instruments and systems.
SINGAPORE REFINING COMPANY Jurong Island, Singapore 03/07/2015 - 30/03/2019
* Ability to calibrate and maintain different instrument devices using latest testing equipment for level,
Pressure, flow transmitter, fire and gas detectors, analyzers sensors, pneumatic and motorized valves
Etc…
* Ability to read instrument loop diagram, P&ID, interconnecting wiring diagram.
* Ability to trouble shoots any kind of instrument and provides technical assistance to supervisors to ensure
Safe operability of the instrument
* Proficient in hydraulic and pneumatic installation.
* Find and remedies fault on field instrument
* Ability to organize and run sub-contractor team
* Ability to execute SAT/ Loop / functional test.
* Ability to work on control system such as advance process control (APC), distributed control system
(DCS), Programmable logic controllers (PLC’s), Emergency Shut Down system (ESD).
* Familiar with control strategy and control theory (PI/PID/Cascade/Split range control/ alarm
Managements/ etc…)
* Ensures correct tool packages are available along with detailed comprehensive commission procedures
For individual job.
* Ensure instrument testing procedure is strictly followed by sub-contractor and record test results.
* Confirms/ arrange suitable PPE is available to all personnel under his responsibility
* Ensure that all commission activities are completed in a safe, efficient and cost effective manner
•Involved with Vendor to Complete the Site commissioning the Instruments with DCS, PLC.
•Familiar with, DCS-YOKOGAWA CENTUM-3000,
•DCS Perform the Functional Test activities of all field Instruments. Troubleshoots, fault finds, and repairs process and supporting Instrumentation as needed, Identifies Instrumentation problems and raises site queries and Technical Modification Requests (TMR). ESD Carry out Operational Test
•Responsible for process control instruments scheduled calibration, maintenance, troubleshooting and repair. Assist with systems start up and validation.
•Experience in troubleshooting.
•Punch list and deficiency closure.
•Performed preventative maintenance, field repairs and parts ordering.
•Completed evaluation and modification of control systems including PLC programs, resulting in increased system efficiency and safety.
•Diagnosed control system problems using manuals, schematics and various test equipment.
QATAR NATIONAL FACILITY SERVICE, QATAR (Ras Gas) (02/3/15 - 27/05//15)
Job Description
•Co-ordinate with construction engineer for prompt completion schedule.
•Worked with Project Mgt Team to prepare the systems, equipment’s for commissioning.
•Performs the job of pre-commissioning supervisor, co-ordinate for loop checking, red line the drawings as per needs and will give to engineering for as built drawing.
•Arrange permit and proponents for loop check.
•Supporting the vendor activities.
•Operating knowledge in VMS, BMS, ESD and DCS for loop checking activities .also give instructions to technicians for their daily activities as per schedule.
•Calibration and servicing of various types of valves, during pre-loop checking time clear all the system punches like trend, tuning, alarm settings and loop folders finalize for final loop checking, arrange witness for final loop check.
•Schedule for loop check and punch clearing activities,
•Co-ordinate with functional test activities, Loop checking and functional testing of fire and gas instruments.
•Trouble shooting and loop checking of Micro motion flow transmitters.
•Preparing weekly and monthly reports
•Experience in FISHER 6000 SIS POSITIONER, ROTORK, CAMERON, FLOW SERVE, MASONEILAN, VALTEK Control valves
•EMERSON, ROTORK, AUMA Motor operated valves commissioning (configuration, mechanical limit setting and torque profile) and operation.
Job Description
•Installation as per P&ID & HOOK UP Drawings
•Cable Glanding, Termination
•Performs instrumentation maintenance, installation, calibration, modification, and troubleshooting preventive and predictive works for the entire process manufacturing and utilities plant.
•Performs other duties as assigned.
•Installation of process measuring instruments.
•Performs calibration of instruments as needed.
•Locating and correcting the discrepancies in troubled Complex systems with Vendor.
•Bench Calibration of transmitters, control valves, pressure gauges
Handled Test Equipment’s And Tools:-
•HART (Highway addressable Remote Transducer) model 275, 375 (EMERSON)
•Foundation field bus communicator 475 (EMERSON, HONEYWELL)
•Smart field communicator
•Digital pressure calibrators, 717, 718, 718ex,
•719 FLUKE products
•High precision mV and Ma source FLUKE 725, 707, 725Ex, 726, Multifunction process calibrators.
•Temperature calibrator Micro Bath Fluke 7103
•Vibration test equipment TK3e
•Digital multi meter Fluke87V, 115 true RMS multimeter, 83, 17B, 28 II
DCS/ PLC & ESD/ SCADA System Handled:-
•DCS SYSTEM: HONEYWELL EXPERION, YOKOGAWA CENTUM-3000CS, SIEMENS STEP7,
•ESD SYSTEM: YOKOGAWA TRICONEX, HONEYWELL SAFTEY MANAGER