PROCESS LEAD SPECIALIST
QAPCO
مجموع سنوات الخبرة :27 years, 10 أشهر
• To provide technical support related to process improvements and modifications including identification of optimization opportunities, development and execution of new projects, analysis of new technology, assessing existing assets against industry benchmarks etc.
• To lead the development of process parameters and provide on-going process simulation and modelling related to the plant operations to enhance plant efficiencies, maximize production rate, and minimize cost.
• To lead the economic and business viability of technical engineering solutions, processing alternatives, and plant and process modification ideas to ensure decisions made are based on research and provide long-term reliability of equipment.
• To provide troubleshooting and problem solving support and develop technically innovative process solutions with appropriate risk consideration to ensure asset reliability and integrity.
• To work closely with process engineers, plant engineers, manufacturing and business units in developing cost effective solutions for asset utilization.
• To coach and provide guidance to technical engineers on all technical issues related to utility and ethylene plants to ensure the section is staffed with individuals of the required calibre.
• To provide assistance related to any testing or verification and ensure approval for any changes or deviations from the design and specification.
Responsibilities handled during project stage
• Review of P & IDs, Process Flow Diagrams & ESD logic.
• HAZOP analysis, SIL, Novelty & Operability study.
• Verification of data sheets of equipment.
• Preparation and reviewing and of precommissioning and commissioning procedures.
• Leading the precommissioning & commissioning activities of Olefins plant.
• Prepare specification & procure chemicals, catalyst.
• Monitoring and controlling the project activities.
• Punch listing piping, equipment. Lead Prestart up Safety Review (PSSR).
• Developing Yansab management system procedures and ISO audit preparations.
• Preparation and reviewing of operating manuals and SOPs.
• Implement the flawless (FSI) start up initiative. Execute the best practices of Shell Global.
• DCS & OTS factory and site acceptance test (FAT & SAT).
• Participating in project review meetings for evaluating project progress providing technical inputs for efficient/ early completion.
• Lead functional testing of complex control loops.
• Scheduling, planning and leading the startup activities.
• Focal point for APC implementation in Olefins plant.
• Assisting in recruiting manpower for Olefins plant.
• In charge for plant Performance test, Lender test.
Olefins Lead Production Engineer
• Technical assistance to the Olefins operation group, analyzing plant performance.
• Pre Start up Reviews (PSSR) & technical audits for process changes.
• Identifying constraints, generating solutions and implementation of the same.
• Process improvements through design & operating changes.
• Played a key role in the process optimization function.
• Worked closely with other departments in implementing plant improvements.
• Provided process support for safe and trouble free operations of the units,
• Identified process-related problems and planned suitable cost effective solutions,
• Key contributor for reducing operating costs through innovative techniques.
• Reviewed plant modifications, new catalysts, chemicals,
• Recommended timing, schedule and reviewed performance of catalyst replacement.
• Use HYSYS simulation software.
• RBI, RCM, RIS study
• Leading reliability committee meeting for Olefins unit.
• Leading MOC (Management of change) committee for Olefins plant.
• Communication to licenser and vendor for process issues.
• Delegation as Olefins manager during the absence of Manager.
• Functioned as a competent Project Team Member and coordinated with M/s Stone & Webster and M/s Engineers India ltd. for erection of equipment, piping testing, columns internal fixing, leak testing, check listing, chemical cleaning.
• Responsible for pre-commissioning & commissioning Cold section of Gas Cracker Unit.
• Review of P & IDs, Process Flow Diagrams & Safety logic, and alarm trip values.
• Planning and scheduling of startup sequence.
• Ensuring effective site management and discipline to ensure safe execution of the projects.
• Significant contributions in plant operations through problem solving of teething start up issues.
• Ensured achievement of set production plans.
• Efficiently handled the preparation of Operating Manuals and procedures for equipment start up.
• Efficiently handled trouble shooting of numerous process problems and ensured seamless operations
• Tracked Lab results of environmental performance and recommend corrective action when necessary
• Participated in HAZOP and job safety analysis (JSA) conducted within the plant.
• Assisted in defining and conducting technical training for operators and technicians. Provides training for non-routine events.
• Monitored specific consumption of raw materials, utilities and energy.
• Supported Turn-around situations through provision of input into scope of work. Creates and reviews with support services and operations the turn-around sequence.
FIRST CLASS WITH HONOURS