Assitant Manager-Production
Emirates Glass LLC
مجموع سنوات الخبرة :23 years, 1 أشهر
◉ Oversaw the PVD coating production process, drawing up a production schedule and ensured that the production is coat effective.
◉ Actively involved in: • Transfer of coating designs into thin film coating manufacturing processes and optimize processes based on productivity data.
• Continuous improvement of thin film coating processes based on analysis of manufacturing process data (spectral and other test methods and calibration)
◉ Performed statistical analysis of production data (especially optical data)
◉ Ensured that health and safety practices and guidelines in company.
◉ Saved the Energy cost of AED60000 per year through Brain storming meeting through cost saving project.
◉ Significantly achieved highest production volume target of 200000SQM on last 3 months (Plant capacity 260000SQM/month) through shutdown and maintenance time reduction.
◉ Efficiently increased the plant production capacity up to 30% by increasing the line speed process development.
◉ Increased the plant warehouse capacity from 3000tones to 4000 tonnes with glass storage management.
◉ Developed the Double Silver Low-E Products as temparable product and its helped to increase the production volume 15%.
Team Member-Manufacturing in Saint-Gobain Glass India Ltd., Sriperumbudur, Chennai Apr '06 to Mar '10.
Attainments: ◉ Served as Shift Production Engineer accounted for shift production performance and to ensure accurate and on-time input to the daily production report, hour monitoring and loss time analysis.
◉ Efficiently implemented and maintained EHS safety procedures, project a safety conscious role at all time, promoted safety awareness and accident prevention.
◉ Maintained the highest standards of EHS, 5S, Lean Enterprise and Quality System.
◉ Successfully handled: • A New Magnetron Coating Line Erection project.
• upgradation project of changing conveyor system coordinate with US-AMAT supplier to increase the line speed and new product developments.
◉ Achieved highest yield target for the years 2007, 2008 and 2009 and award winner.
◉ Bagged ACMA (SR) Quality Circle competition award winner for cost reduction project of packing cost reduction.
◉ Initiated people skill development through MKT2 Continuous module development through anomaly conversion.
Getting up towards achievement of plant and department monthly targets.
Distribution of work load to workers in order to achieve daily production target.
Supervising hourly production and quality.
Trouble shooting and solving technical problems in the Power press and hydraulic equipments with TPM methods.
Monitoring of DRM for equipments production performance against the plan on daily basis.
Monitoring the product quality through the technical standard (ISO9001:2000 and TS-16949:2002) operations.
Improving the operation and productivity through the control chat.
Reduce the product setting time to increase the productivity through TPM improvements.
Responsible for monitoring the Inventory control and maintain Daily stock.
Maintaining Record of operator skill matrix and OEE.
Responsible of 5S and Safe work environment in the shop floor
2011-2012 Studying MBA in Production Management at Kaizen School of Business Management, Mumbai. IT FORTE: Conversant with Microsoft Office - MS Excel, MS Word and MS PowerPoint.
1998 - 2001 - Completed Diploma in Mechanical Engineering (DME) from Virudhunagar S.Vellachamy Nadar Polytechnic College, Virudhunagar.