karim mahmoud, Senior production engineer

karim mahmoud

Senior production engineer

serioplast egypt (unilever plant)

Location
Egypt - Cairo
Education
Bachelor's degree, MECHANICAL ENGINEERING
Experience
14 years, 9 Months

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Work Experience

Total years of experience :14 years, 9 Months

Senior production engineer at serioplast egypt (unilever plant)
  • Egypt - Cairo
  • My current job since April 2017

-Analyze and optimize production processes to ensure safety while maximizing yield, capacity, and capability in cost effective means while driving to achieve world-class quality levels.
-Monitor and audit manufacturing processes to ensure product specifications and standards are achieved.
-Create and maintain Manufacturing Instructions, routing, and associated processes.
-Apply technical knowledge to innovate, design and develop processes, tooling, assembly fixtures and procedures.
-Monitor and reduce process variation using Statistical Process Control.
-Implement and support Lean manufacturing and 5S initiatives.
-Analyze, develop, process, and implement Engineering Change Orders.
-Responsible for continues process optimization.
-Lead and assist production in all quality and process related topics and issues.
-Support and assist maintenance team in troubleshooting difficult breakdowns and chronic equipment failures.
-Set up of (EBM, SBM, IBM, ISBM) processes to achieve high quality parts.
-Efficient material flow, design, construction, integration, plant installation, successful launch and continuous improvement of equipment and tools required in plants for the production of high quality parts.
-Calculating the OEE for each line on a daily basis to assess the lines’ efficiency.
-Making daily/weekly/monthly reports to production manager about the lines’ performance levels and give recommendations for improvement
-Recording all machine downtimes and find root cause
-Monitoring the hygiene, safety and GMP standards in the production area.
-Carrying out weekly and monthly preventive maintenance checks.
-Monitoring inventory of raw materials, thus budgeting for and overseeing expenditure towards raw material purchasing for operations as well as auditing usage and accordingly authorizing orders to ensure continual production with minimal idle stock.

senior shift engineer at Alpla Egypt plastic solution (injection and blow molding)
  • Egypt - Cairo
  • August 2012 to April 2017
technical office engineer at ceramica verdi
  • Egypt - Suez
  • February 2012 to June 2012

all drawing, installation of production lines. all data about factory.

process engineer at eyption air forces
  • Egypt - Cairo
  • April 2009 to September 2011

Education

Bachelor's degree, MECHANICAL ENGINEERING
  • at MENOUFIA UNIVERSITY
  • October 2008

mechanical design and production engineering.

Specialties & Skills

Solidworks
Management
Maintenance
Plastics
GRAPHIC DESIGN
MICROSOFT OFFICE
MICROSOFT WORD
MS OFFICE
SOLID WORKS
WINDOWS XP
cad/cam design.

Languages

Arabic
Expert
English
Expert

Training and Certifications

lean 6 sigma (Training)
Training Institute:
i lean go